Factory Operation & Maintenance Manual For Kawasaki Wheel Loader. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.

Format: PDF
Language: English
Pages: 293
Number: 93104-00041 (october 2012)
Searchable: Yes

Model

Kawasaki Wheel Loader
45ZV-2
Serial No. 00193 and up

Contents

ENGINE EMISSION CONTROL LABEL
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
-COMPONENTS NAME
Components Name
-OPERATOR’S STATION
Cab Features
Front Console
Right Console
Monitor Panel
Stop Indicator (Red)
Service Indicator (Yellow)
Parking Brake Indicator (Red)
Brake Oil Low Level Indicator (Red)
Discharge Warning Indicator (Red)
Overheat Indicator (Red)
Engine Oil Low Pressure Indicator (Red)
Air Filter Restriction Indicator (Red)
HST Warning Indicator (Red)
Engine Coolant Temperature Gauge
Fuel Gauge
Preheat Indicator (Yellow)
Turn Signal Indicator (Green)
High Beam Indicator (Blue)
Work Light Indicator (Yellow)
Clearance Light Indicator (Green)
Monitor Display
Forward/Reverse and Shift Position Indicator
Speedometer
Ride Control Indicator (Optional)
Machine Information Display
HST Error Code Readout Switch
Error Code
Switches, Steering Wheel and Pedals
F-N-R Lever
Neutral Lever Lock (F-N-R Lever)
Steering
Horn Switch
Turn Signal Lever
Dimmer Switch
Light Switch
Hazard Switch
Front and Rear Work Light Switch (Cab Vehicle)
Hi-Lo Selector Switch
Parking Brake Switch
Wiper Operation
Front Window Wiper Switch (Cab Vehicle)
Rear Window Wiper Switch (Cab Vehicle)
Accelerator Pedal
Brake/inching Pedal
Right Console (Front Attachment)
Loader Control Lever
Lever Locks
Right Console/Switch Panel
Key Switch
ECO Mode Switch
Ride Control Switch (Optional)
Heater (Optional) Operation
Adjusting Operator’s Seat (Standard Type)
Adjusting Operator’s Seat (Suspension Type)
Seat Belt
Seat Pocket (Suspension Seat)-
Fuse Box
ROPS Cab (Optional)
Room Light
Sun Visor (Optional)
Drink Holder
Coat Hook
Rear View Mirror
Room Rear View Mirror
FM/AM Radio (Optional) Operation
Upper Switch Panel (Optional)
Rotary Beacon Switch (Optional)
Cab Door
Door Lock Knob
Door Open/Close Lever
Window Open/Close Levers
When Fully Opening the Door
Door Lock Disengage Lever
Articulation Lock Bar
Towing Pin
Engine Hood
Maintenance Side Cover
Steps
Vandal Resistant Devices
-BREAK-IN
Observe Engine Operation Closely
-OPERATING ENGINE
Inspect Machine Daily Before Starting
Check Before Starting
Starting Engine
Check After Starting
Using Booster Batteries
Warm Up Operation
Warm Up Operation in Cold Weather
Stopping Engine
-DRIVING MACHINE
Driving Machine
Starting to Move
Parking Brake Switch
Drive Speed Change
Changing Forward/Reverse Drive Direction
Steering
Stop and Restart of Travel
Precautions for Travel on Slopes
Precautions to Be Taken if Machine Failure Occurs
Precautions for Travel Speeds
Stop
Parking
Emergency Evacuation
-OPERATING MACHINE
Loader Control Lever
Lever Locks
Adjustment of Bucket Auto Leveler
Before Operation
Precautions for Operation
Ensure Safety When Operating on Road Shoulders
Avoid Overloading
Avoid Rapid Steering Changes and/or Sudden Braking
Avoid Operation with Biased Loads
Excavation
Grading
Loading
Dozing
Scooping
Removing Snow
Lifting Wheel Loader
Precautions for After Operation
-TRANSPORTING
Transporting by Road
Transporting by Trailer
Loading/Unloading on Trailer
Transporting
Transporting Wheel Loader (Urgent Situation)
Towing Method
Lifting Machine
-MAINTENANCE
Correct Maintenance and Inspection Procedures
Check the Hour Meter Regularly
Use Correct Fuels and Lubricants
Layout
Maintenance Guide Table
Preparations for Inspection and Maintenance
Lock Frames
Maintenance Side Cover
Engine Hood
Periodic Replacement of Parts
Maintenance Guide
Inspection and Maintenance of Hydraulic Equipment
Tightening and Retightening Torque
-MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Maintenance Under Special Environmental Conditions
Precautions for Maintenance
-STORAGE
Storing Machine
Removing Machine from Storage
-TROUBLESHOOTING
Troubleshooting
Engine
Hydraulic Control Lever
Hydraulic System
Drive Function
Others
-SPECIFICATIONS
Specifications
-OPTIONAL ATTACHMENTS
Operating Quick Coupler (Mechanical Type)
Operating Quick Coupler (Hydraulic Type)