Factory Operation & Maintenance Manual For Kawasaki Wheel Loader. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 411
Number: 93107-00730 (july 2017)
Bookmarks: Yes
Searchable: Yes
Model
Kawasaki Wheel Loader
67Z7B
67TM7B
Serial No. 65C5-5001 and up
Contents
FOREWORD
INDEX
CONTENTS
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
-OPERATOR’S STATION
About Aftertreatment Device
Automatic Regeneration
Cab Features
Front Console
Right Console
Right Console
Monitor Panel
Service Indicator
Parking Brake Indicator (Red)
Brake Oil Low Pressure Indicator (Red)
Hydraulic Oil Level Indicator (Red)
Low Steering Oil Pressure Indicator (Red)
HST Warning Indicator (Red)
Discharge Warning Indicator (Red)
Urea Warning Indicator (Red)
Engine Trouble Indicator (Red)
Overheat Indicator (Red)
Engine Oil Low Pressure Indicator (Red)
Aftertreatment Device Warning Indicator
Aftertreatment Device Regeneration Inhibited Warning Indicator
Air Filter Restriction Indicator (Red)
Preheat Indicator (Yellow)
Fuel Filter Restriction Indicator (Red)
HST Oil Temperature Indicator (Red)
Secondary Steering Indicator (Yellow)
Seat Belt Indicator (Red)
Water Separator Indicator (Red)
Coolant Temperature Gauge
Fuel Gauge
HST Oil Temperature Gauge
Turn Signal Indicator (Green)
High Beam Indicator (Blue)
Work Light Indicator (Yellow)
Aftertreatment Device Regeneration Inhibited Indicator (Green)
Clearance Light Indicator (Green)
Control Lever Lock Indicator (Red)
Power Mode Indicator (Green)
Maintenance Indicator (Yellow)
Forward/Reverse Selector Switch Indicator (Green)
Fan Reverse Rotation Indicator (Green)
Monitor Display
DEF/SCR System Alarm
Machine Information Display
Resetting of Oil Change and Filter Replacement Intervals
Clock Setting Mode
Switches, Steering Wheel and Pedals
Forward/Reverse Lever/ Shift Switch
Neutral Lever Lock (for the Forward/Reverse Lever)
Steering
Horn Switch
Turn Signal Lever
Light Switch
High-Low Beam Switch
Key Switch
Wiper Switch
Hazard Switch
Work Light Switch
Parking Brake Switch
Accelerator Pedal
Brake Pedal
Tilt, Telescopic Lever/Steering Column Tilt Pedal
1st Speed Select Switch
Auto Idling Stop Switch
Right Console / Switches
Multi-Function Joystick Lever
Right Console / Switches
Control Lever
Control Lever Lock Switch
Armrest Adjust Handle
Creep Mode Switch
Traction Control Switch
Power Mode Switch
Aftertreatment Device Regeneration Switch
Ride Control Switch (Optional)
Fan Reverse Rotation Switch
Forward/Reverse Selector Switch
Secondary Steering Operation Check Switch (Optional)
Dual Lift Arm Auto Leveler
Cigar Lighter (24 V DC Electrical Outlet)
Ash Tray
Auto Air Conditioner
Tips for Optimal Air Conditioner Usage
Adjusting Operator’s Seat (Air Suspension Type Seat)
Rear Tray
Electric Power Output (12 VDC Electrical Outlet)
Fuse Box
Hot/Cool Box
Tray and Drink Holder
ROPS Cab
Front Room Light
Rear Room Light
Emergency Evacuation Hammer
Sun Visor
Coat Hook
Upper Switch Panel
Rotary Light Switch (Optional)
Rear View Mirror Heater Switch
Outside Rear View Mirror
Room Rear View Mirror
Cab Door
Door Lock Knob
Door Open/Close Lever
Window Open/Close Levers
When Fully Opening the Door
Cab Door Release Lever
Battery Disconnect Switch
Articulation Lock Bar
Towing Pin
Inspection/Maintenance Side Access Cover
Steps
Tool Box
Vandal-Proof Devices
Seat Belt
Seat Pocket
Rear View Camera Monitor
Components Name
Starting and Stopping the Rear View Camera Monitor
Monitor Setting and Adjustment
-BREAK-IN
Break-in Period for New Machine
Work Mode for Break-in
-OPERATING ENGINE
Inspect Machine Daily Before Starting
Check Before Starting
Starting Engine
Starting in Cold Weather
Check After Starting
Using Booster Batteries
Warm Up
Cold Weather Warm Up
Stopping Engine
-DRIVING MACHINE
Driving the Machine
Starting to Move
Parking Brake Switch
Drive Speed Change
Changing Forward/Reverse Drive Direction
Steering Wheel
Secondary Steering (Optional)
Emergency Stop and Restart of Driving
Precautions for Driving on Slopes
Precautions for Driving Speeds
Precautions to be Taken if Machine Failure Occurs
Stop the Machine
Parking
Emergency Stopping
-OPERATING MACHINE
Control Lever
Control Lever Lock Switch
Ride Control Switch (Optional)
Lift Arm Kick Out
Dual Lift Arm Auto Leveler
Bucket Auto Leveler
Auto Idling Stop
Before Operation
Precautions for Operation
Ensure Safety When Operating on Road Shoulders
Avoid Overloading
Avoid Rapid Steering Changes and/or Sudden Braking
Avoid Operation with Biased Loads
Excavation
Grading
Loading
Dozing
Scooping
Removing Snow
Lifting Wheel Loader
Precautions for After Operations
-TRANSPORTING
Transporting by Road
Transporting by Trailer
Loading / Unloading on Trailer
Fastening Machine for Transporting
Transporting Wheel Loader (Urgent Situation)
Towing Method
Lifting Machine
-MAINTENANCE
Correct Maintenance and Inspection Procedures
Check the Hour Meter Regularly
Layout
Layout
Preparations for Inspection and Maintenance
Lock Frames
Inspection/Maintenance Access Side Cover
Inspection and Maintenance Table
Kind of Oils
List of Consumable Parts
Greasing
Engine
Power Train
Hydraulic System
Fuel System
Air Cleaner
Cooling System
Electrical System
Brake System
Tire
Air Conditioner
Miscellaneous
Aftertreatment Device
Urea SCR System
-MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Maintenance Under Special Environmental Conditions
Precautions for Maintenance During Cold Weather Season
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS
INDEX
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