Kawasaki 80Z7B Operation & Maintenance Manual Wheel Loader 93109-00660

$19.95

Factory Operation & Maintenance Manual For Kawasaki Wheel Loader. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.

Format: PDF
Language: English
Pages: 425
Number: 93109-00660 (january 2016)
Bookmarks: Yes
Searchable: Yes

Model

Kawasaki Wheel Loader
80Z7B
Serial No. 80C8-5001 and up

Contents

FOREWORD
INDEX
CONTENTS
MACHINE NUMBERS
SAFETY
SAFETY LABELS
COMPONENTS NAME
-OPERATOR’S STATION
Aftertreatment Device
Automatic regeneration
Cab Features
Front Console
Right Console Fingertip Control Type
Right Console Multi-Function Joystick Type
Monitor Panel
Parking Brake Indicator (Red)
Brake Oil Low Pressure Indicator (Red)
Hydraulic Oil Level Indicator (Red)
Low Steering Oil Pressure Indicator (Red) (Option)
Transmission Warning Indicator (Red)
Communication Error Indicator (Yellow)
Discharge Warning Indicator (Red)
Engine Warning Indicator (Red)
Overheat Indicator (Red)
Engine Oil Low Pressure Indicator (Red)
Air Filter Restriction Indicator (Red)
Preheat Indicator (Yellow)
Coolant Temperature Gauge
Fuel Gauge
Turn Signal Indicator (Green)
High Beam Indicator (Blue)
Work Light Indicator (Yellow)
Clearance Light Indicator (Green)
Control lever lock indicator (Red)
Multi Function Monitor
Default Setting
Basic Screen
How to Use Screens
Alarm Occurrence Screen
Remedy
DEF/SCR System Alarm
Aftertreatment Device Regeneration
Main Menu
Ride Control Drive Speed Setting (Option)
Dual Lift Arm Auto-Leveler
Brightness Adjustment
Mail (Option)
Setting Menu
Date and Time
Auto Idling Stop
Rear View Camera Monitor
Aftertreatment Device Regeneration Inhibit
Transmission Setting
Parallel/Tandem Switching Height Setting
Warm Up Operation
Display Item Selection
Main Menu Display Order Change
Information Menu
Operation Condition
Maintenance
Troubleshooting
Monitoring
Switches, Steering Wheel and Pedals
Hazard Switch
Work Light Switch
Parking Brake Switch
Neutral Lever Lock (for the Forward/Reverse Lever)
Steering Wheel
Horn Switch
Key Switch
Turn Signal Lever
Light Switch
High-Low Beam Switch
Accelerator Pedal
Brake Pedal
Forward/Reverse Lever/ Shift Switch
Wiper Switch
Tilt, Telescopic Lever/Steering Column Tilt Pedal
Right Console / Switches
Loading Control Levers
Right Console / Switches
Loading Multi-Function Joystick Lever (Option)
Auxiliary Control Lever (Option)
Armrest Adjust Handle
Forward/Reverse Selector Switch
Loading Control Lever Lock Switch
Declutch Position Switch
Travel Mode Selector Switch
Power Mode Selector Switch
Fan Reverse Rotation Switch
Hydraulic Coupler Switch (Option)
Secondary Steering Operation Check Switch (Option)
Aftertreatment Device Regeneration Switch
1st Speed Fixed Switch
Ride Control Switch (Option)
Hold Switch
Right Console Slide Lever
Quick Power Switch
DSS (Down Shift Switch)
Horn Switch
Cigar Lighter (24 V DC Electrical Outlet)
Ash Tray
Auto Air Conditioner
Tips for Optimal Air Conditioner Usage
Adjusting Operator’s Seat (Air Suspension Type Seat)
Rear Tray
Electric Power Output (12 VDC Electrical Outlet)
Fuse Box
Hot/Cool Box
Tray and Drink Holder
ROPS Cab
Front Interior Light
Rear Interior Light
Sun Visor
Emergency Exit Hammer
Coat/Hat Hook
Upper Switch Panel (Option)
Rotary Light Switch (Option)
Outside Rear View Mirror
Cab Door
Door Lock Knob
Door Open/Close Lever
Window Open/Close Levers
When Fully Opening the Door
Cab Door Release Lever
Battery Disconnect Switch
Articulation Stopper (Lock Bar)
Towing Pin
Inspection/Maintenance Side Access Cover
Rear Grille
Steps
Tool Box
Vandal-Resistant Devices
Seat Belt
Seat Pocket
-BREAK-IN
Break-in Period for New Machine
Work Mode for Break-in
-OPERATING THE ENGINE
Inspect Machine Daily Before Starting
Check Before Starting
Starting Engine
Starting in Cold Weather
Check After Starting
Using Booster Batteries
Warm Up
Cold Weather Warm Up
Stopping Engine
-MOVING THE MACHINE
Driving the Machine
Starting to Move
Parking Brake Switch
Drive Speed Change
Changing Forward/Reverse Drive Direction
Steering Wheel
Secondary Steering (Option)
Emergency Stop and Restart of Operation
Precautions for Driving on Slopes
Precautions to be Taken if Machine Failure Occurs
Stop
Parking
Emergency Stopping
-OPERATING THE MACHINE
Loading Control Levers
Control Lever Lock
Declutch Position Switch
Adjustment of Bucket Auto Leveler
Adjustment of Dual Lift Arm Auto Leveler
Auto Idling Stop
Aftertreatment Device Manual Regeneration
Before Operation
Precautions for Operation
Ensure Safety When Operating on Road Shoulders
Avoid Overloading
Avoid Rapid Steering Changes and/or Sudden Braking
Avoid Operation with Loads on Only One Side
Excavation
Grading
Loading
Dozing
Stockpiling
Removing Snow
Lifting Wheel Loader
Precautions for After Operation
-TRANSPORTING
Transporting by Road
Selecting a Trailer
Loading / Unloading on Trailer
Fastening Machine for Transporting
Transporting Wheel Loader (Urgent Situation)
Towing Method
Lifting Machine
-MAINTENANCE
Correct Maintenance and Inspection Procedures
Check the Hour Meter Regularly
Layout
Preparations for Inspection and Maintenance
Articulation Lock
Inspection/Maintenance Access Side Cover
Rear Grille
Inspection and Maintenance Table
Kind of Oils
List of Consumable Parts
Greasing
Engine
Power Train
Hydraulic System
Fuel System
Air Cleaner
Cooling System
Electrical System
Brake System
Tire
Air Conditioner
Miscellaneous
Aftertreatment Device
Urea SCR System
-MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
Maintenance Under Special Environmental Conditions
Precautions for Maintenance During Cold Weather Season
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX