Kawasaki Hino E13C-VV Shop Manual Diesel Engine

Factory Shop Manual For Hino Diesel Engine For Kawasaki Wheel Loaders. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1778
Number: (93213-00650 (february 2012); 93213-00651 (august 2016); 93213-00652 (september 2017)
Bookmarks: Yes
Searchable: Yes

Model

Hino Diesel Engine (For Kawasaki Wheel Loaders 90Z7 and 92Z7)
E13C-VV
Serial No. 90H1-5001 and up; 92H1-5001 and up

Contents

-GENERAL
Warning
How to read this manual
Precautions for work
Tightening of engine bolts and nuts
Tightening of flare nuts and hoses
Taper thread sealant for piping
Assembly of joints and gaskets for piping
Handling of liquid gasket
Failure diagnosis table for each problem
Failure diagnosis procedures
Failure diagnosis using Hino DX
Connection method of Hino DX
Engine number
-STANDARD VALUE
Engine Mounting/Dismounting
Fuel System
Emission Control
Electrical
Intake
Engine Mechanical
Exhaust
Cooling
Lubrication
Starting and Charging
Turbocharger
-PARTS TO BE PREPARED
Engine Mounting/Dismounting
Fuel System
Engine Mechanical
Exhaust
Lubrication
Starting and Charging
Turbocharger
ENGINE MOUNTING/DISMOUNTING
Inspection Before Service
Engine Mounting/Dismounting
-FUEL SYSTEM
Fuel system diagram
Part layout
Fuel filter drain
Replacement of the fuel filter element
Removal and installation of the fuel filter case
Replacement of the supply pump
Injector replacement
Inspection of the injector
Replacement of the common rail
Inspection of the common rail function parts
-EMISSION CONTROL
Part layout
Overhaul of EGR cooler and EGR valve
-ELECTRICAL
Part layout
Layout of the components
Inspection of the components
Installation of the components
Replacement of the stater
Replacement of the alternator
Replacement of the Engine ECU
Replacement of back pressure sensor
-INTAKE
Part layout
Intake manifold replacement
-ENGINE MECHANICAL
Cylinder Head
Cylinder Block
Timing Gear Cover and Flywheel Housing
Main Moving Parts
Camshaft and Idle Gear
Valve System
-EXHAUST
Exhaust Manifold
DPR cleaner
-COOLING
Cooling system drawing
Part layout
Thermostat case replacement
Coolant pump replacement
Case sub assembly, coolant pump replacement
Inspection of thermostat
-LUBRICATION
Lubrication System
Oil Cooler
Oil Pump
Oil Filter
Oil Pan
-STARTING AND CHARGING
Starter
Alternator (60A)
-TURBOCHARGER
Part layout
Inspection using HinoDX
Turbine shaft inspection
Removal
Installation
Inspections after installation
-FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
Engine mechanical
Alternator
Starter
Turbocharger
DPR filter
-ENGINE DIAGNOSIS CODE
Engine ECU
DTC Code Information

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