Kawasaki PRAIRIE 360 KVF360 Service Manual ATV

$9.95

Factory Service Repair Manual For Kawasaki PRAIRIE 360 KVF360 ATV. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 9 - Kawasaki PRAIRIE 360 KVF360 Service Manual ATV
Kawasaki PRAIRIE 360 KVF360 Service Manual ATV $9.95
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Factory Service Repair Manual For Kawasaki PRAIRIE 360 KVF360 ATV. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 408
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: No

Model

Kawasaki KVF 360, PRAIRIE 360
KVF360A1

Contents

  • – General Info
    Before Servicing
    Model Identification
    General Specifications
    Special Tools And Sealant
    Unit Conversion Table
  • – Periodic Maintenance
    Periodic Maintenance Chart
    Torque And Locking Agent
    Specifications
    Periodic Maintenance Procedures
    Fuel System
    Throttle Lever Free Play Inspection
    Throttle Lever Free Play Adjustment
    Fuel System Cleanliness Inspection
    Air Cleaner Element Cleaning And Inspection
    Air Cleaner Draining
    Fuel Hose And Connection Check
    Fuel Hose Replacement
    Engine Top End
    Valve Clearance Inspection
    Spark Arrester Cleaning
    Converter System
    Actuator Lever (Engine Brake Control Lever) Assembly Inspection
    Drive Belt Inspection
    Drive Belt Deflection Inspection
    Drive Belt Deflection Adjustment
    Engine Lubrication System
    Engine Oil Change
    Oil Filter Change
    Oil Cooler Cleaning And Inspection
    Oil Hose And Connection Check
    Wheels/Tires
    Tire Inspection
    Final Drive
    Variable Differential Control Lever Position Inspection
    Variable Differential Control Lever Position Adjustment
    Front Final Gear Case Oil Change
    Rear Final Gear Case Oil Change
    Joint Boots Inspection
    Rear Propeller Shaft Joint Boot Inspection
    Brakes
    Front Brake Pad Wear Inspection
    Brake Hose And Connection Check
    Brake Hose Replacement
    Brake Fluid Level Inspection
    Brake Fluid Change
    Brake Master Cylinder Piston Assembly And Dust
    Seal Replacement
    Caliper Piston Seal And Dust Seal Replacement
    Rear Brake Plates Replacement
    Rear Brake Lever Free Play Inspection
    Brake Pedal Free Play Inspection
    Rear Brake Lever And Pedal Free Play Adjustment
    Steering
    Steering Inspection
    Electrical System
    Battery Inspection
    Spark Plug Cleaning / Inspection
    Spark Plug Gap Inspection
    Drive Belt Failure Detection System Inspection
    Brake Light Switch Adjustment
    General Lubrication
    Lubrication
    Bolts And Nuts Tightening
    Tightness Inspection
  • – Fuel System
    Throttle Lever And Cable
    Throttle Lever Free Play Inspection
    Throttle Lever Free Play Adjustment
    Throttle Case Removal/Disassembly
    Throttle Case Assembly/Installation
    Throttle Cable Installation
    Throttle Case Inspection
    Throttle Cable Lubrication
    Throttle Cable Inspection
    Choke Lever And Cable
    Choke Lever And Cable Removal
    Choke Lever And Cable Installation
    Choke Cable Lubrication
    Choke Cable Inspection
    Carburetor
    Idle Speed Inspection
    Idle Speed Adjustment
    Pilot Screw Adjustment
    Service Fuel Level Inspection
    Fuel Level Adjustment
    Fuel System Cleanliness Inspection
    Carburetor Removal
    Carburetor Installation
    Carburetor Disassembly
    Carburetor Assembly
    Carburetor Cleaning
    Carburetor Inspection
    Air Cleaner
    Air Cleaner Element Removal
    Air Cleaner Element Installation
    Air Cleaner Element Cleaning And Inspection
    Air Cleaner Draining
    Air Cleaner Housing Removal
    Air Cleaner Housing Installation
    Snorkel Duct Removal
    Fuel Tank
    Fuel Tank Removal
    Fuel Tank Installation
    Fuel Tap Removal
    Fuel Tap Installation
    Fuel Tank And Fuel Tap Cleaning
    Fuel Tap Inspection
    Fuel Level Gauge Removal
    Fuel Level Gauge Installation
    Fuel Level Gauge Check
  • – Engine Top End
    Specifications
    Camshaft Chain Tensioner
    Camshaft Chain Tensioner Removal
    Camshaft Chain Tensioner Installation
    Camshaft Sprocket
    Camshaft Sprocket Removal
    Camshaft Sprocket Installation
    Rocker Arms And Shafts
    Rocker Arm And Shaft Removal
    Rocker Arm And Shaft Installation
    Rocker Arm And Shaft Inspection
    Camshaft
    Camshaft Removal
    Camshaft Installation
    Cam Wear Inspection
    Camshaft Bearing Inspection
    Kacr Inspection
    Camshaft Chain And Guides
    Camshaft Chain Removal
    Camshaft Chain Installation
    Camshaft Chain Guide Removal
    Camshaft Chain Guide Installation
    Camshaft Chain Guide Wear
    Cylinder Head
    Cylinder Compression Measurement
    Cylinder Head Removal
    Cylinder Head Installation
    Cylinder Head Assembly
    Cylinder Head Cleaning
    Cylinder Head Warp
    Valves, Guides, Seats, Springs, Oil Seals
    Valve Clearance Inspection
    Valve Clearance Adjustment
    Valve Removal
    Valve Installation
    Valve Visual Inspection
    Valve Guide Removal
    Valve Guide Installation
    ValveToGuide Clearance Measurement
    Valve Seat Inspection
    Valve Seat Repair (Valve Lapping)
    Cylinder And Piston
    Cylinder Removal
    Cylinder Installation
    Cylinder Assembly
    Piston Removal
    Piston Installation
    Cylinder/Piston Wear
    Piston/Cylinder Clearance
    Piston Ring And Ring Groove Wear
    Piston Ring Groove Width
    Piston Ring Thickness
    Piston Ring End Gap Measurement
    Exhaust System
    Spark Arrester Cleaning
    Muffler Removal
    Exhaust Pipe Removal
    Exhaust Pipe And Muffler Installation
    Exhaust System Inspection
  • – Converter System
    Torque Converter
    Torque Converter Cover Removal
    Torque Converter Cover Installation
    Torque Converter Cover Disassembly
    Actuator Lever (Engine Brake Control Lever) Assembly Inspection
    Torque Converter Cover Assembly
    Drive Belt
    Drive Belt Removal
    Drive Belt Installation
    Drive Belt Deflection Inspection
    Drive Belt Deflection Adjustment
    Drive Belt Inspection
    Drive Pulley
    Drive Pulley Removal
    Drive Pulley Disassembly
    Drive Pulley Inspection
    Spider Shoe Side Clearance Adjustment
    Drive Pulley Assembly
    Drive Pulley Installation
    Driven Pulley
    Driven Pulley Removal
    Driven Pulley Disassembly
    Driven Pulley Inspection
    Driven Pulley Assembly
    Driven Pulley Installation
    High Altitude Setting Information
    Specifications
  • – Recoil Starter
    Recoil Starter
    Recoil Starter Removal
    Recoil Starter Installation
    Recoil Starter Inspection
  • – Engine Lubrication System
    Engine Oil Flow Chart
    Engine Oil And Oil Filter
    Oil Level Inspection
    Engine Oil Change
    Oil Filter Change
    Oil Screen Removal
    Oil Screen Cleaning
    Oil Pressure Measurement
    Oil Pressure Measurement
    Oil Pressure Relief Valve
    Oil Pressure Relief Valve Removal
    Oil Pressure Relief Valve Installation
    Oil Pressure Relief Valve Inspection
    Oil Pump
    Oil Pump Removal
    Oil Pump Installation
    Oil Pipe/Oil Hose
    Oil Pipe Removal
    Oil Pipe Installation
    Oil Hose Removal
    Oil Hose Installation
    Oil Cooler
    Oil Cooler Removal
    Oil Cooler Installation
    Oil Cooler Disassembly
    Oil Cooler Fan Switch, Oil Temperature Warning Light Switch Removal
    Oil Cooler Fan Switch, Oil Temperature Warning Light Switch Installation
    Oil Cooler Fan Switch, Oil Temperature Warning Light Switch Inspection
    Oil Cooler Inspection
  • – Engine Removal/Installation
  • – Crankshaft/Transmission
    Crankcase
    Crankcase Disassembly
    Crankcase Assembly
    Crankshaft/Balancer Shaft And Connection Rod
    Crankshaft/Balancer Shaft Removal
    Crankshaft/Balancer Shaft Installation
    Crankshaft Disassembly
    Crankshaft Assembly
    Connecting Rod Big End Seizure
    Connecting Rod Big End Radial Clearance
    Connecting Rod Big End Side Clearance
    Crankshaft Alignment
    Connecting Rod Bend/Twist
    Transmission
    Shift Lever Removal
    Shift Lever Installation
    Transmission Removal
    Transmission Installation
    Shift Fork Bending
    Shift Fork/Gear And Shifter Groove Wear
    Transmission And Shift Mechanism Inspection
    Ball Bearing, Needle Bearing, And Oil Seal
    Ball And Needle Bearing Replacement
    Ball And Needle Bearing Wear
    Oil Seal Inspection
  • – Wheels/Tires
    Wheel Alignment
    Steering Centering Inspection
    Steering Centering Adjustment
    ToeIn Inspection
    ToeIn Adjustment
    Wheels (Rims)
    Wheel Removal
    Wheel Installation
    Wheel (Rim) Inspection
    Wheel (Rim) Replacement
    Tires
    Tire Removal
    Tire Installation
    Tire Inspection
    Front Hub
    Front Hub Removal
    Front Hub Installation
    Front Hub Disassembly/Assembly
    Rear Hub
    Rear Hub Removal
    Rear Hub Installation
    Rear Hub Disassembly/Assembly
  • – Final Drive
    Output Bevel Gears
    Output Drive Bevel Gear Removal
    Output Drive Bevel Gear Installation
    Output Drive Bevel Gear Disassembly
    Output Drive Bevel Gear Assembly
    Output Driven Bevel Gear Removal
    Output Driven Bevel Gear Installation
    Output Driven Bevel Gear Disassembly
    Output Driven Bevel Gear Assembly
    Output Bevel Gears Adjustment
    Bevel Gears Inspection
    Cam Damper Inspection
    Front Propeller Shaft
    Front Propeller Shaft Removal
    Front Propeller Shaft Installation
    Front Axle
    Front Axle Removal
    Front Axle Installation
    Front Axle Joint Boot Inspection
    Front Axle Joint Boot Replacement
    Front Final Gear Case
    Front Final Gear Case Oil Level Inspection
    Front Final Gear Case Oil Change
    Variable Differential Control Lever Position Inspection
    Variable Differential Control Lever Position Adjustment
    Variable Differential Control Lever Removal
    Variable Differential Control Lever Installation
    Variable Differential Control Cable Installation
    Variable Differential Control Cable Lubrication
    Variable Differential Control Cable Inspection
    Front Final Gear Case Removal
    Front Final Gear Case Installation
    Front Final Gear Case Disassembly
    Front Final Gear Case Assembly
    Oil Seal Installation
    Ring Gear Disassembly
    Ring Gear Assembly
    Lsd Clutch Torque Inspection
    Pinion Gear Unit Disassembly
    Pinion Gear Unit Assembly
    Front Final Bevel Gear Adjustment
    Bevel Gear Inspection
    Differential Gear Inspection
    Rear Propeller Shaft
    Rear Propeller Shaft Removal
    Rear Propeller Shaft Installation
    Rear Propeller Shaft Joint Boot Inspection
    Rear Propeller Shaft Inspection
    Rear Axle
    Rear Axle Removal
    Rear Axle Installation
    Ball Bearing Wear
    Rear Axle Runout Inspection
    Rear Final Gear Case
    Rear Final Gear Case Oil Level Inspection
    Rear Final Gear Case Oil Change
    Rear Final Gear Case Removal
    Rear Final Gear Case Installation
    Rear Final Gear Case Disassembly
    Rear Final Gear Case Assembly
    Oil Seal Installation
    Rear Final Bevel Gear Adjustment
    Pinion Gear Unit Disassembly
    Pinion Gear Unit Assembly
    Bevel Gear Inspection
    Bearing And Oil Seal
    Ball Or Needle Bearing Inspection
    Oil Seal Inspection
  • – Brakes
    Brake Fluid
    Brake Fluid Recommendation
    Brake Fluid Level Inspection
    Brake Fluid Change
    Brake Line Air Bleeding
    Master Cylinder
    Master Cylinder Removal
    Master Cylinder Installation
    Master Cylinder Disassembly
    Master Cylinder Assembly
    Master Cylinder Inspection (Visual Inspection)
    Calipers
    Caliper Removal
    Caliper Installation
    Caliper Disassembly
    Caliper Assembly
    Fluid Seal Damage
    Dust Seal And Friction Boot Damage
    Piston And Cylinder Damage
    Caliper Holder Shaft Wear Inspection
    Brake Pads
    Brake Pad Removal
    Brake Pad Installation
    Brake Pad Wear Inspection
    Brake Discs
    Disc Cleaning
    Disc Removal
    Disc Installation
    Disc Wear
    Disc Runout
    Brake Hoses
    Brake Hose Inspection
    Brake Hose Replacement
    Rear Brake Lever, Pedal And Cables
    Brake Pedal Position Inspection
    Brake Pedal Position Adjustment
    Rear Brake Lever Free Play Inspection
    Brake Pedal Free Play Inspection
    Rear Brake Lever And Pedal Free Play Adjustment
    Brake Pedal Removal
    Brake Pedal Installation
    Brake Cable Removal
    Brake Cable Installation
    Brake Cable Lubrication
    Internal Wet Brake
    Internal Wet Brake Disassembly
    Internal Wet Brake Assembly
  • – Suspension
    Shock Absorbers
    Front Shock Absorber Removal
    Front Shock Absorber Installation
    Front Shock Absorber Inspection
    Front Shock Absorber Spring Removal
    Front Shock Absorber Spring Installation
    Rear Shock Absorber Preload Adjustment
    Rear Shock Absorber Removal
    Rear Shock Absorber Installation
    Rear Shock Absorber Inspection
    Rear Shock Absorber Spring Removal
    Rear Shock Absorber Spring Installation
    Rear Shock Absorber Scrapping
    Suspension Arms
    Suspension Arm Removal
    Suspension Arm Installation
    Suspension Arm Disassembly
    Suspension Arm Assembly
    Swingarm
    Swingarm Removal
    Swingarm Installation
    Swingarm Disassembly
    Swingarm Assembly
    Swingarm Bearing Inspection
    Swingarm Bearing Lubrication
  • – Steering
    Steering
    Steering Stem Removal
    Steering Stem Installation
    Steering Knuckle Removal
    Steering Knuckle Installation
    Steering Knuckle Bearing Removal
    Steering Knuckle Bearing Installation
    Tie Rod Removal
    Tie Rod Installation
    Tie Rod End Removal
    Tie Rod End Installation
    Steering Maintenance
    Steering Inspection
    Steering Stem Straightness
    Steering Lubrication
    Steering Stem Clamp Inspection
    Steering Stem Bearing Inspection
    Steering Knuckle Bearing Inspection
    Tie Rod End And Steering Knuckle Joint Inspection
    Handlebar
    Handlebar Removal
    Handlebar Installation
  • – Frame
    Seat
    Seat Removal
    Seat Installation
    Carriers
    Front Carrier Removal
    Front Carrier Installation
    Rear Carrier Removal
    Rear Carrier Installation
    Fenders
    Front Fender Removal
    Front Fender Installation
    Rear Fender Removal
    Rear Fender Installation
    Covers
    Headlight Cover Removal
    Headlight Cover Installation
    Front Inner Cover Removal
    Front Inner Cover Installation
    Fuel Tank Cover Removal
    Fuel Tank Cover Installation
    Left Side Cover Removal
    Exhaust Pipe Cover Removal
    Guards
    Front Guard Removal
    Front Lower Guard Removal
    Front Guards Installation
    Engine Bottom Guard Removal
    Engine Bottom Guard Installation
    Rear Bottom Guard Removal
    Rear Bottom Guard Installation
    Flaps And Footboards
    Front Flap Removal
    Front Flap Installation
    Rear Flap Removal
    Rear Flap Installation
    Footboard Removal
    Footboard Installation
    Trailer Hitch Bracket
    Trailer Hitch Bracket Removal
    Trailer Hitch Bracket Installation
  • – Electrical System
    Precautions
    Exploded View
    Specifications
    Parts Location
    Electrical Wiring
    Wiring Inspection
    Battery
    Battery Removal
    Battery Installation
    Electrolyte Level Inspection
    Electrolyte Specific Gravity Inspection
    Initial Charging
    Ordinary Charging
    Battery Test Charging
    Charging System
    Alternator Cover Removal
    Alternator Cover Installation
    Alternator Rotor Removal
    Alternator Rotor Installation
    Alternator Stator Removal
    Alternator Stator Installation
    Regulator/Rectifier Output Voltage Inspection
    Alternator Inspection
    Regulator/Rectifier Inspection
    Ignition System
    Spark Plug Removal
    Spark Plug Installation
    Spark Plug Cleaning / Inspection
    Spark Plug Gap Inspection
    Ignition Coil Removal
    Ignition Coil Installation
    Ignition Coil Inspection
    Ignition Coil Primary Peak Voltage Inspection
    Pickup Coil Removal
    Pickup Coil Installation
    Pickup Coil Inspection
    Pickup Coil Peak Voltage Inspection
    Alternator Rotor Inspection
    Ignition Timing Test
    Electric Starter System
    Starter Motor Removal
    Starter Motor Installation
    Starter Motor Disassembly
    Starter Motor Assembly
    Commutator Cleaning/Inspection
    Armature Inspection
    Starter Motor Brush Length
    Brush Assembly Inspection
    Brush Plate And Terminal Bolt Inspection
    Starter Relay Inspection
    Starter Circuit Relay Inspection
    Starter Motor Clutch Removal
    Starter Motor Clutch Installation
    Starter Motor Clutch Inspection
    Torque Limiter Inspection
    Lighting System
    Headlight Beam Vertical Adjustment
    Headlight Bulb Replacement
    Headlight Body Removal
    Headlight Body Installation
    Taillight Bulb Replacement
    Oil Cooler Fan System
    Oil Cooler Fan Circuit Inspection
    Oil Cooler Fan Motor Inspection
    Speedometer (Optional Part For US Model)
    Speedometer Removal
    Speedometer Inspection
    Led Indicator
    Drive Belt Failure Mode Memory Clearing Procedure
    Led Indicator Removal
    Led Indicator Installation
    Led Indicator Inspection
    Actuator Control System
    Actuator Removal
    Actuator Installation
    Engine Brake Actuator Removal
    Engine Brake Actuator Installation
    Actuator Control System Outline
    Actuator Control System Troubleshooting
    Drive Belt Failure Detection System
    Drive Belt Failure Detection System Inspection
    Carburetor Heater System
    Air Temperature Sensor Inspection
    Carburetor Heater Inspection
    Switches
    Brake Light Switch Adjustment
    Oil Cooler Fan Switch Inspection
    Oil Temperature Warning Light Switch Inspection
    Switch Inspection
    Drive Belt Failure Detection Switch
    Fuses
    Fuses Removal
    Fuse Inspection
    Wiring Diagram
  • – Appendix
    Troubleshooting Guide
    Cable, Wire, And Hose Routing

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