Kobelco 230SRLC-3 Tier 4 Service Manual Hydraulic Excavator S5YB0016E01

Factory Service Manual For Kobelco Hydraulic Excavator; Hino Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1457
Number: S5YB0016E01 (October 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Kobelco Hydraulic Excavator
230SRLC-3
Tier 4

Hino Diesel Engine
J05E-TJ

Contents

1.KOBELCO 230SRLC-3 TIER 4 SERVICE MANUAL HYDRAULIC EXCAVATOR.
2.HINO J05E-TJ WORKSHOP MANUAL DIESEL ENGINE.

1.KOBELCO 230SRLC-3 TIER 4 SERVICE MANUAL HYDRAULIC EXCAVATOR.

-OUTLINE
General Precautions For Making Repairs
International Unit System
-SPECIFICATIONS
Name Of Components
General Dimensions
Weight Of Components
Transportation
Specifications And Performance
Type Of Crawler
Type Of Bucket
Combinations Of Attachment
Engine Specification
-ATTACHMENT DIMENSIONS
Boom
Arm
Bucket
-TOOLS
Tightening Torques For Capscrews And Nuts
Screw Size
Tightening Torque For Hose And Fitting
Tightening Torques For Nuts And Sleeves
Plugs
Special Spanner For Tube
Special Tools
Application Of Screw Locking Compound And Sealing Compound
Suction Stopper
Counter Weight Lifting Jig
Upper Frame Lifting Jig
Engine Mounting Pedestal
Track Spring Set Jig
-STANDARD MAINTENANCE TIME TABLE
Standard Working Time Table For The Maintenance Of Excavator
Engine Maintenance Service Standard Time List
-MAINTENANCE STANDARD AND TEST PROCEDURE
How To Use Maintenance Standards And Precautions
Performance Inspection Standard Table
Measurement Of Engine Speed
Measurement Of Hydraulic Pressure
Measuring Travel Performances
Measuring Swing Performances
Measuring Attachment Operating Performances
Measuring Performances Of Swing Bearing
Mechatro Controller
Exhaust Gas Post-Cleaning Device (DPF (Diesel Particulate Filter))
-MECHATRO CONTROL SYSTEM
Summary Of Mechatro Control System
Mechatro Controller
-HYDRAULIC SYSTEM
Summary
Hydraulic Circuits And Components
Color Coding Standard For Hydraulic Circuits
Neutral Circuit
Travel Circuit
Bucket Circuit
Boom Circuit
Swing Circuit
Arm Circuit
Combined Circuit
Pressure Draining (Releasing) Circuit
-ELECTRIC SYSTEM
Electric Circuit Diagram
Electrical Equipment
Harness
-COMPONENTS SYSTEM
Hydraulic Components
Electrical Equipment
-AIR-CONDITIONER SYSTEM
Basic System Of Air Conditioner (HVAC Air Conditioner)
Component And Construction
Piping
Function
Disassembly And Assembly
Charging Refrigerant
Electric Circuit
Troubleshooting
Self-Diagnosis
-DISASSEMBLING AND ASSEMBLING
Explaining Chapter Of Whole Disassembly & Assembly
-ATTACHMENTS
Removing And Installing
Disassembling And Assembling
-UPPER SLEWING STRUCTURE
Removing And Installing
Disassembling And Assembling
-TRAVEL SYSTEM
Removing And Installing
Removal And Installation Of Travel Motor Unit
-TROUBLESHOOTING (BY ERROR CODES)
Judgment Of Actual Thing At Site
Classification Of Failure And Troubleshooting
The Blown Fuse Of Mechatro Controller
Troubleshooting By Error Code
-TROUBLESHOOTING (BY TROUBLE)
Hydraulic System
Electric Systems
Engine Related Troubleshooting
-ENGINE

2.HINO J05E-TJ WORKSHOP MANUAL DIESEL ENGINE.

-GENERAL
Warning
How To Read This Manual
Precautions For Work
Tightening Of Engine Bolts And Nuts
Tightening Of Flare Nuts And Hoses
Taper Thread Sealant For Piping
Assembly Of Joints And Gaskets For Piping
Handling Of Liquid Gasket
Failure Diagnosis Table For Each Problem
Failure Diagnosis Procedures
Failure Diagnosis Using HinoDx
Connection Method Of HinoDx
Engine Number
-STANDARD VALUE
Engine Mounting/Dismounting
Fuel System
Emission Control
Electrical
Intake
Engine Mechanical
Exhaust
Cooling
Lubrication
Starting and Charging
Turbocharger
-PARTS TO BE PREPARED
Engine Mounting/Dismounting
Fuel System
Emission Control
Electrical
Engine Mechanical
Exhaust
Lubrication
Starting and Charging
Turbocharger
Engine Failure Diagnosis
-ENGINE MOUNTING/DISMOUNTING
Inspection Before Service
Engine Mounting/Dismounting
-FUEL SYSTEM
Fuel System
Fuel Filter Element (With Water Cup Without Harness, Machine Mount)
Fuel Filter (Engine Side)
Supply Pump
Injector
Common Rail
-EMISSION CONTROL
EGR System
-ELECTRICAL
Electrical System
-INTAKE
Intake Manifold
Intake Thlottle Valve
-ENGINE MECHANICAL
Cylinder Head
Cylinder Block
Timing Gear Cover And Flywheel Housing
Main Moving Parts
Camshaft And Idle Gear
Valve System
-EXHAUST
Exhaust Manifold
DPR Cleaner
-COOLING
Cooling System
-LUBRICATION
Oil Cooler, Oil Filter and Oil Pump
Oil Pan
-STARTING AND CHARGING
Starter
Alternator (60A)
-TURBOCHARGER
Inspection, Disassembly And Assembly For Turbocharger Vehicles
-FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
Engine Mechanical
Alternator
Starter
Turbocharger
DPR Filter
-ENGINE DIAGNOSIS CODE
Engine ECU

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.