Kobelco 235SRLC-2 Shop Manual Excavator S5YF0006E01NA

Factory Shop Manual For Kobelco Excavator; Hino Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1121
Number: S5YF0006E01NA (February 2007)
Bookmarks: Yes
Hydraulic Diagrams: Yes

Model

Kobelco Excavator
235SRLC-2

Hino Diesel Engine
J05E-TA

Contents

1.KOBELCO 235SRLC-2 SHOP MANUAL EXCAVATOR.
2.HINO J05E-TA WORKSHOP MANUAL DIESEL ENGINE.

1.KOBELCO 235SRLC-2 SHOP MANUAL EXCAVATOR.

-OUTLINE
General Precautions For Making Repairs
International Unit System
-SPECIFICATIONS
Name Of Components
General Dimensions
Weight Of Components
Transportation
Specifications And Performance
Type Of Crawler
Type Of Bucket
Combinations Of Attachment
Engine Specifications
-ATTACHMENT DIMENSIONS
Boom
Arm
Bucket
-TOOLS
Tightening Torques For Capscrews And Nuts
Screw Size
Tightening Torque For Hose And Fitting
Tightening Torques For Nuts And Sleeves
Plug
Special Spanner For Tube
Special Tools
Application Of Screw Locking Compound And Sealing Compound
Suction Stopper
Counterweight Lifting Jig
Upper Frame Lifting Jig
Engine Mounting Pedestal
Track Spring Set Jig
-STANDARD MAINTENANCE TIME TABLE
Standard Working Time Table For The Maintenance Of Excavator
Engine Maintenance Service Standard Time List (Temporary Edition)
-MAINTENANCE STANDARD AND TEST PROCEDURE
How To Use The Maintenance Standard And Cautions To Be Exercised
Performance Inspection Standard Table
Measurement Of Engine Speed
Measurement Of Hydraulic Pressure
Measuring Travel Performances
Measuring Swing Performances
Measuring Attachment Operating Performances
Measuring Performances Of Swing Bearing
Mechatro Controller
-MECHATRO CONTROL SYSTEM
Summary Of Mechatro Control System
Mechatro Controller
-HYDRAULIC SYSTEM
Summary
Hydraulic Circuits And Components
Color Coding Standard For Hydraulic Circuits
Neutral Circuit
Travel Circuit
Bucket Circuit
Boom Circuit
Swing Circuit
Arm Circuit
Combined Circuit
Pressure Draining (Releasing) Circuit
-ELECTRIC SYSTEM
1-9 Page Not Available
-COMPONENTS SYSTEM
Hydraulic Components
Electric Equipment
-AIR-CONDITIONER SYSTEM
Basic System Of Air Conditioner (HVAC Air Conditioner)
Component And Construction
Piping
Function
Disassembly And Assembly
Charging Refrigerant
Electric Circuit
Troubleshooting
Self Diagnosis Function On Display Of Panel
-DISASSEMBLING AND ASSEMBLING
Explaining Chapter Of Whole Disassembly & Assembly
-ATTACHMENT
Removing And Installing
Disassembling And Assembling
-UPPER STRUCTURE
Removing And Installing
Disassembling And Assembling
-TRAVEL SYSTEM
Removing And Installing
Removal And Installation Of Travel Motor Unit
-TROUBLESHOOTING (BY ERROR CODES)
Judgment Of Actual Thing At Site
Classification Of Failure And Troubleshooting
The Blown Fuse Of Mechatro Controller
Troubleshooting By Error Code
-TROUBLESHOOTING (BY TROUBLE)
Hydraulic System
Electric Systems
Engine Related Troubleshooting
-TROUBLESHOOTING (TROUBLE DIAGNOSIS MODE)
Trouble Diagnosis Mode
-ENGINE

2.HINO J05E-TA WORKSHOP MANUAL DIESEL ENGINE.

-GENERAL
Warning
How To Read This Manual
Precautions For Work
Tightening Of Engine Bolts And Nuts
Tightening Of Chassis Bolts And Nuts
Tightening Of Flare Nuts And Hoses
Taper Thread Sealant For Piping
Assembly Of Joints And Gaskets For Piping
Handling Of Liquid Gasket
Failure Diagnosis Table For Each Problem
Failure Diagnosis Using HinoDx
Connection Method Of HinoDx
Chassis Number And Engine Number
-STANDARD VALUE
Engine Body
Fuel System
Emission Control
Electrical
Intake
Engine Mechanical
Exhaust
Cooling
Lubrication
Starting And Charging
Turbocharger
Air Compressor
-PARTS TO BE PREPARED
Engine Body
Fuel System
Electrical
Engine Mechanical
Lubrication
Starting And Charging
Turbocharger
Air Compressor
Engine Failure Diagnosis
-ENGINE ASSEMBLY/DISASSEMBLY
Inspection Before Service~
Engine Body
-FUEL SYSTEM
Fuel System
-EMISSION CONTROL
EGR
-ELECTRICAL
Electrical System
-INTAKE
Intake Manifold
-ENGINE MECHANICAL
Cylinder Head
Cylinder Block
Timing Gear Cover and Flywheel Housing
Main Moving Parts
Camshaft and Idle Gear
Valve System
-EXHAUST
Exhaust Manifold
-COOLING
Cooling System
-LUBRICATION
Oil Cooler, Oil Alter and Oil Pump
Oil Pan
-STARTING AND CHARGING
Starter
Alternator (50A)
-TURBOCHARGER
Turbocharger Assembly
-AIR COMPRESSOR
Air Compressor Assembly
Air Compressor
-FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
Failure Diagnosis For Each Engine Status
-ENGINE DIAGNOSIS CODE
Engine ECU

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