Factory Shop Manual For Kobelco Hydraulic Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 963
Number: S5YY0009E-01NA (december 2003)
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Kobelco Hydraulic Excavator
SK115SRDZ-1E
SK135SR-1E
SK135SRLC-1E
SK135SRL-1E
SK115SRDZ-1E…YY04-06001
SK135SR-1E…..YY04-06001
SK135SRLC-1E…YH04-03001
SK135SRL-1E….LK04-01201
Contents
-OUTLINE
General Precautions For Making Repairs
International Unit Conversion System
-SPECIFICATION
Name Of Components
General Dimension
Weight Of Components
Transportation Dimension And Weight
Specifications And Performance
Type Of Crawler
Type Of Bucket
Combinations Of Attachment
Engine Specification
-ATTACHMENT DIMENSION
Boom
Arm
Dozer
Bucket
-TOOLS
Tightening Torques For Capscrews And Nuts
Screw Size
Tightening Torques For Nuts And Sleeves
Plug
Special Spanner For Tube
Special Tools
Application Of Screw Locking Compound And Sealing Compound
Suction Stopper
Counter Weight Lifting Jig
Boom Foot Pin Pulling Tools
Upper Frame Lifting Jig
Engine Mounting Pedestal
Track Spring Set Jig
-STANDARD MAINTENANCE TIME SCHEDULE
Standard Maintenance Time Schedule For Excavator
Standard Working Time Table For The Maintenance Of Engine
-MAINTENANCE STANDARD AND TEST PROCEDURE
How To Use The Maintenance Standard And Cautions To Be Exercised
Performance Inspection Standard Table
Measurement Of Engine Speed
Measurement Of Hydraulic Pressure
Measuring Travel Performances
Measuring Swing Performances
Measuring Attachment Operating Performances
Measuring Performances Of Swing Bearing
Mechatro Controller “A” Adjustment
-MECHATRO CONTROL SYSTEM
Summary Of Mechatro Control System
Mechatro Controller
-HYDRAULIC SYSTEM
Summary
Hydraulic Circuits And Component
Color Coding Standard For Hydraulic Circuits
Neutral Circuit
Travel Circuit
Bucket Circuit
Boom Circuit
Swing Circuit
Arm Circuit
Combined Circuit (With Multiple C/V Circuit)
Pressure Draining Circuit
Hyd Lines
-ELECTRIC SYSTEM
Electric Circuit Diagram
Electric Equipment List •
Harness
-COMPONENTS SYSTEM
Hydraulic Components
Electric Equipment
-AIR-CONDITIONER SYSTEM
Construction And Piping
Construction Of Main Components
Function
Disassembly And Assembly
Charging Refrigerant
Electric Circuit
Troubleshooting
-DISASSEMBLING AND ASSEMBLING
Explaining Chapter Of Whole Disassembly & Assembly
-ATTACHMENT
Attachment Assy And Name
Bucket
Arm
Boom
Dozer
Cylinder
-UPPER STRUCTURE
Cab
Operator Seat
Battery
Instrument Panel
Counterweight
Guard
Under Cover
Air Cleaner
Muffler
Fuel Tank
Hydraulic Tank
Pump
Radiator & Oil Cooler
Engine
Control Valve
Pilot Valve (For Att)
Pilot Valve (For Travel)
Swing Motor Unit
Swivel Joint
Upper Frame
Pump
Control Valve
Pilot Valve (For Att)
Pilot Valve (For Travel)
Swing Motor Unit
Swivel Joint
-TRAVEL SYSTEM
Name Of Travel System
Crawler
Upper Roller
Lower Roller (Track Roller)
Front Idler
Sprocket
Travel Reduction Unit
Swing Bearing
Travel Motor
Travel Motor (For L Type)
-TROUBLESHOOTING (MECHATRO CONTROL)
Outline
Table Of Actuator For Troubleshooting
Troubleshooting Outline
Check Point For Mechatro System
-TROUBLESHOOTING (HYDRAULIC)
Trouble Diagnosis Table
Troubleshooting
-TROUBLESHOOTING (ELECTRIC)
Trouble Diagnosis Table
Self Diagnosis Table
Service Diagnosis Table
Troubleshooting
-TROUBLESHOOTING (ENGINE)
Trouble Diagnosis Table
Troubleshooting
-ENGINE
General
Engine Proper
Lubrication System
Cooling System
Fuel
Troubleshooting
Special Tools
Repair Standard
Turbocharger
Starter
Alternator (24V X 40A)
What you get
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