Kohler KDI1903M KDI2504M Workshop Manual Engine

Factory Workshop Manual For Kohler Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 166
Number: ED0053029610 (OCTOBER 2013)
Searchable: Yes

Model

Kohler Engine
KDI1903M
KDI2504M

Contents

-GENERAL INFORMATION
Useful Information
Manufacturer And Engine Identification
Identification Of The Main Internal Components Of The Engine And Operating Reference (Base Configuration)
Identification Of The External Components Of The Engine (Base Configuration)
-TECHNICAL INFORMATION
Engine Specifications
Engine Dimensions (MM)
Performance Diagrams
Oil
Fuel
Coolant
Battery Features
Periodic Maintenance
Fuel System
Lubrication Circuit
Coolant Circuit
Intake And Exhaust Circuit
Electric System
Sensors And Switches
Electrical Components
Timing System And Tappets
Balancer Device (Optional – Only KDI 2504)
Components Handling
-SAFETY INFORMATION
Before Start-Up
Safety Precautions
General Remarks
Safety Signal Description
Information And Safety Signals
Safety And Environmental Impact
Location Of Safety Signals On Engine
-STORAGE INFORMATION
Product Preservation
Engine Storage (Up To 6 Months)
Engine Storage (Over 6 Months)
Engine Starting After Storage
-INFORMATION REGARDING DISCHARGE OF LIQUIDS
Coolant
Engine Oil
-INFORMATION FOR REPLACING THE FUNCTIONAL UNITS
Injector And Injection Pump Replacement
Coolant Pump Replacement
Replace The Crankshaft Pulley
Oil Pump Replacement
Oil Pressure Valve Replacement
Oil Filter Replacement
Fuel Filter Replacement
-DISASSEMBLY INFORMATION
Recommendations For Disassembly
Electric Components Disassembly
Exhaust Manifold Disassembly
Coolant Recirculation Components Disassembly
Crankshaft Pulley Disassembly
Lubrication Circuit Disassembly
Intake Manifold Disassembly
Fuel System Disassembly
Flange Unit Disassembly
Cylinder Head Unit Disassembly
Oil Sump Unit Disassembly
Engine Block Disassembly
-INFORMATION ABOUT OVERHAULING
Recommendations For Overhauls And Tuning
Crankcase
Tappets And Tappet Housings
Crankshaft
Connecting Rod – Piston Assembly
Cylinder Head
Oil Pump Check
-ASSEMBLY INFORMATION
Information On Engine Configuration
Assembly Recommendations
Engine Block Assembly
Oil Sump Unit Assembly
Flange Unit Assembly
Timing System Gear Assembly And Injection Pump
Cylinder Head Unit Assembly
Fuel System Assembly
Intake Manifold Assembly
Exhaust Manifold Assembly
Lubrication Circuit
Crankshaft Pulley Assembly
Coolant Circuit Assembly
Electric Component Assembly
Summary Table Of Tightening Torques And The Use Of Sealants
-FLUIDS SUPPLY INFORMATION
Engine Oil
Coolant
-INFORMATION ABOUT OPTIONAL COMPONENTS
Oil Dipstick In Cylinder Head
Heater (Replacement)
Idler Gear (For 3Rd / 4Th PTO)
3Rd PTO (Replacement)
4Th PTO (Replacement)
Balancer Device (Replacement)
Air Filter (Cartridge Replacement)
Remote Oil Filter (Disassembly And Assembly)
Intake Circuit (Replacement)
Muffler (Replacement)
Cooling Circuit (Replacement)
Engine Feet (Information)
-INFORMATION ON ADJUSTMENTS AND CHECKS
Air Filter Check
Rubber Hose And Manifold Control
Oil Leak Check
Oil Pressure Check
-TOOLS INFORMATION
Information Regarding Specific Tools
-INFORMATION ABOUT FAILURES
Possible Causes And Trouble Shooting
GLOSSARY

What you get

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