Factory Shop Manual For Komatsu Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 442
Number: SEBM024606 (december 2010)
Bookmarks: Yes
Model
Komatsu Diesel Engine
114 Series
SAA6D114E-2
SA6D114E-2
Contents
-GENERAL
Applicable Machine
Specification
Overall Drawing
Weight Table
Engine Performance Curve
-STRUCTURE AND FUNCTION
Air Intake Device
Exhaust Manifold
Air Cleaner
Turbocharger
Aftercooler
Cylinder Head
Cylinder Block
Cylinder Liner
Main Circulation Part
Crankshaft
Piston-Piston Ring-Piston Pin
Connecting Rod
Vibration Damper
Timing Gear Portion
Front Gear Cover
Camshaft Timing Pin
Timing Gear
Valve Mechanism
Valve, Valve Guide
Rocker-Arm Shaft- Push Rod-Tappet
Oil Pan
Flywheel, Flywheel Housing
Lubrication System Diagram
Oil Pump
Oil Filter, Oil Cooler
Regulator Valve, Safety Valve
Fuel System Diagram
Fuel Injection Pump
Timing Lock Pin Of Fuel Injection Pump
Fuel Filter
Fuel Injection Nozzle
Fuel Cut Solenoid
Cooling System Diagram
Water Pump Drive
Water Pump (With One-Piece Bearing, Shaft, One-Piece Water Seal)
Thermostat
Fan Drive
Alternator
Starting Motor
Starting Aid
-TESTING AND ADJUSTING
Special Tool List
Troubleshooting Defective Actuation Of Intake And Exhaust System
Measuring Play Of Turbocharger Rotor In Axial And Radial Direction
Testing Turbocharger Westgate Valve
Testing Turbocharger Westgate Capsule
Testing Actuation Of Turbocharger Westgate
Replacing Turbocharger Westgate Actuator Boost Capsule
Adjusting Turbocharger Westgate Actuator
Measuring Exhaust Resistance
Replacing Turbocharger
Troubleshooting Defective Actuation Of Engine
Adjusting Valve Clearance
Troubleshooting Defective Actuation Of Lubricating System
Fuel Injection Pump Calibration Data
Running In Standard
Performance Test Criteria
Testing Fuel Feed Pump
Adjusting Fuel Cut-Off Solenoid
Testing For Air Inside The Fuel System
Testing Water Separator, Fuel Filter
Testing High-Pressure Fuel Piping
Testing Fuel Injection Nozzle
Testing Fuel Drain Piping
Bleeding Air From Fuel System
Adjusting Timing Of Fuel Injection Pump
Troubleshooting Defective Operation Of Cooling System
Standard Value Table For Testing, Adjusting, And Troubleshooting
Troubleshooting Of Engine (S Mode)
-DISASSEMBLY AND ASSEMBLY
Special Tool List
Outline Of Disassembly And Assembly Of Engine
Overall Disassembly Of Engine
Assembly Of Engine
-REPAIR AND REPLACEMENT OF PARTS
Outline
Repair Methods For Screws Using Coil Thread Insert
Method For Using Taper Thread Plugs To Seal Pockets And Small Holes In Castings
Method For Repairing Taper Thread Plug Holes Worn By Large Size Copper Plated Plugs
Method Of Using Filler Metal In Emergency Repairs
Inspection For Reuse Of Cylinder Block
Installation Of Expansion Plugs
Installation Of Expansion Plug To Camshaft Hole
Removal Of Camshaft Bushing
Installation Of Camshaft Bushing
Cleaning And Inspection Of Cylinder Liners Before Reusing Them
Cleaning And Inspection Of Piston Before Reusing It
Cleaning And Inspection Of Crankshaft Before Reusing It
Replacement Of Crankshaft Gear
Cleaning And Inspection Of Main Bearings Before Reusing Them
Cleaning And Inspection Of Main Bearing Caps And Mounting Bolts Before Reusing Them
Cleaning And Inspection Of Connecting Rod Bearings Before Reusing Them
Cleaning And Inspection Of Connecting Rods Before Reusing Them
Inspection Of Connecting Rods For Bend And Torsion
Replacement Of Connecting Rod Bushings
Replacement Of Valve Inserts Of Cylinder Head
Replacement Of Valve Guides Of Cylinder Head
Cylinder Head-Pressure Test
Vacuum Test On Valve Seats Of Cylinder Head
Cleaning And Inspection Of Cylinder Head Bolts
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