Factory Workshop Manual For Komatsu Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 316
Number: 2974770M1
Model
Komatsu Engine
D900 Series
D943B
D962B
D963B
D963A2
D963A1
D962K
D963K
Contents
-ENGINE GENERAL
Description
Injection Pump Side
Camshaft Side
Fault Finding Chart
Engine Speed, Testing And Adjusting
Engine Mountings, Replacing
General Technical Data, Repair Values
-CYLINDER BLOCK
Cylinder Liners, Removing
Cylinder Liners, Refitting
Rear Crankshaft Oil Seal, Replacing
Side Covers And Gaskets, Replacing
-CYLINDER HEAD COMPLETE
Compression Pressure Test
Adjusting Valve Clearances
Air Intake Pipes And Hoses, Removing And Refitting
Exhaust Silencer, Supports And Gaskets, Removing And Refitting
Air Intake Manifolds And Hoses, Removing And Refitting
Cylinder Head Water Pipes, Removing And Refitting
Heat Exchanger Water Pipes, Replacing
Cylinder Head Water Pipes And Hoses Replacing
Cab Heater Shut-Off Valve, Removing, Refitting And Replacing
Rocker Arms, Rocker Shafts And Push Rods, Removing
Rocker Arms, Rocker Shafts And Push Rods, Refitting
Cylinder Head Complete, Removing And Refitting
Cylinder Head, Dismantling
Valve Seat Inserts, Refitting
Valve Seat Inserts, Machining (In Situ)
Valves And Seats, Regrinding
Valve Guides, Refitting
Cylinder Head, Assembling
-PISTONS/ CONNECTING RODS, COMPLETE
Pistons/ Connecting Rods, Removing
Fitting Piston To Connecting Rod
Pistons / Connecting Rods, Refitting
-CRANKSHAFT, COMPLETE
Crankshaft, Removing
Crankshaft, Refitting
-ENGINE TIMING GEAR
Front Crankshaft Oil Seal, Replacing
Push Rods, Tappets And Camshaft, Removing
Fuel Injection Pump Drive, Removing
Fuel Injection Pump Drive, Dismantling And Assembling
Camshaft Bearings, Replacing
Tappets, Push Rods And Camshaft Refitting
Injection Pump Drive, Refitting
Timing Gear, Setting
Timing Case Cover, Sump, Pulley And Push Rods, Refitting
Checking The Backlash And End Float
-ENGINE LUBRICATION SYSTEM
Oil Circuit Diagram
Oil Pump, Pressure Relief Valve And Piston Cooling Nozzle, Removing
Oil Pump Dismantling
Oil Pump Assembling
Oil Pump Dismantled
Oil Pump, Pressure Relief Valve And Piston Cooling Nozzle, Refitting
Oil Filter Complete And Filter Support Removing And Refitting
Oil Filter Base And Support, Dismantled
Oil Filter Complete, Removing And Refitting
Oil Pipes And Connections, Repairing And Replacing
Turbo Supercharger Oil Feed Pipes, Removing And Refitting
Oil Sump And Gasket, Removing And Refitting
-FUEL INJECTION SYSTEM
Circuit Diagrams Of The Fuel Injection And Cold-Start Systems
Changes To The Fuel Injection System
Function Of The Cold-Start Device Installed In The Fuel Injection Pump
Checking The Commencement Of Injection
Setting The Commencement Of Injection
Engine Control, Adjusting
Accelerator Cable, To Adjust
Fuel Injection Pump, Removing
Fuel Injection Pump, Refitting
Fuel Injectors Removing And Refitting
Fuel Injectors, Testing And Repairing
Injection Pipes And Fuel Leak-Off Hoses, Replacing
Glow Plug, Removing And Refitting
Fuel Feed Pump, Testing And Replacing
Hand Priming Pump, Testing And Replacing
-ENGINE ACCESSORY EQUIPMENT
Cooling Fan, Removing And Refitting
Fan Pulley, Removing And Refitting
Fan Spindle Bearing, Removing And Refitting
Fan Pulley, Replacing
Fan Spindle Bearing, Removing And Refitting
Fan Spindle Bearing, Dismantling And Assembling
Water Pump Pulley, Replacing
Water Pump Pulley, Removing And Refitting
V-Belt Tensioner, Removing, Refitting And Reconditioning
Water Pump, Removing And Refitting
Water Pump, Dismantling And Assembling
Thermostat Removing And Refitting
Hints For The Operation Of Turbo Supercharged Diesel Engines
Turbo Supercharger Removing And Refitting
Turbo Supercharger, Sectional View
Turbo Supercharger, Dismantling
Turbo Supercharger, Assembling
Air Compressor, Removing And Refitting
Air Compressor Pulley, Removing And Refitting
Flywheel / Ring Gear, Removing, Refitting And Replacing
Starter Motor, Removing And Refitting
Alternator, Removing And Refitting
Alternator Pulley, Removing And Refitting
Special Tools
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