Factory Shop Manual For Komatsu Motor Grader. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 1053
Number: CEBMG65194 (april 1996)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Model
Komatsu Motor Grader
GD530A-1
SN 200840-202000
GD530A-1Е
SN 201404
GD530A-2A
SN 20200 And Up
GD530A-2B
SN 20200 And Up
GD530A-2E
SN 20200 And Up
GD530A-2C
GD530AW-1
SN 200840-202000
GD530AW-2A
SN 20200 And Up
GD530AW-2B
SN 20200 And Up
GD530AW-2E
SN 20200 And Up
GD530AW-2C
GD650A-1
SN 200840-202000
GD650A-2
SN 202001
GD650A-2A
SN 20200 And Up
GD650A-2B
SN 20200 And Up
GD650A-2E
SN 20200 And Up
GD650A-2C
GD650AW-1
SN 200840-202000
GD650AW-2A
SN 20200 And Up
GD650AW-2B
SN 20200 And Up
GD650AW-2E
SN 20200 And Up
GD650AW-2C
GD670A-1
SN 200840-202000
GD670A-2A
SN 20200 And Up
GD670A-2B
SN 20200 And Up
GD670A-2E
SN 20200 And Up
GD-670A-2C
GD670AW-1
SN 200840-202000
GD670AW-2A
SN 20200 And Up
GD670AW-2B
SN 20200 And Up
GD670AW-2E
SN 20200 And Up
GD670AW-2C
Contents
-ARTICULATION JOINT ASSEMBLY
Introduction
Servicing
-CHAR-LYNN ORBITROL UNIT
Introduction
Servicing
-TRANSMISSION POWER SHIFT (FUNK 2263E130B)
Special Tools
Introduction
Troubleshooting
Flywheel Dimensional Checks
Converter Assembly Installation Into Transmission If Separated From Transmission
Servicing
Servicing Machine After Transmission Overhaul
Startup Procedure
-ALL WHEEL DRIVE PUMP (REXROTH)
Introduction
Interpretation Of Type Codes
Diagnostic Ports
Troubleshooting
Servicing
Tests And Adjustments
-CIRCLE REVERSE MOTOR (DANFOSS)
Location On Machine
Description
Servicing
-CIRCLE REVERSE MOTOR P/N 1435 598 H91 (CHAR-LYNN)
Special Tools
Introduction
Servicing
Tests And Adjustments
-STEERING & BRAKE PUMP (EATON MODEL 70422 RDU)
Location On Machine
Description
Specifications
Service Diagnosis
Service/Special Tools
Pressures
Special Torques
Tests And Adjustments
Servicing
-HYDRAULIC MOTOR (VICKERS) (ALL WHEEL DRIVE)
Location On Machine
Description
Operation
Specifications
Service Diagnosis
Service/Special Tools
Servicing
Tests And Adjustments
-HYDRAULIC OIL SWIVEL BLOCK (FOUR-WAY)
Special Tools
Introduction
Servicing
Testing And Adjustments
-CONTROL VALVE MANIFOLDS (HUSCO 5000C SERIES)
Introduction
Troubleshooting
Servicing
-MAIN SYSTEM PUMP
Introduction
Troubleshooting
Servicing
-ALL WHEEL DRIVE HYDRAULIC INTEGRATED CIRCUIT (HIC) VALVE
Introduction
Troubleshooting
Servicing
-HYDRAULIC CYLINDERS
Introduction
Service Diagnosis
Special Torques
Tests And Adjustments
Servicing
-ACCUMULATORS (P/N 1285 352 H91, 1279 537 H 8i 1233 789 H91)
Location On Machine
Description
Operation
Specifications
Service/Special Tools
Pressures
Special Torques
Tests And Adjustments
Servicing
-TROUBLESHOOTING AND ADJUSTMENT MANUAL
Special Tools
Introduction
Setting Relief Valves
General Diagnosis Procedure
Hydraulic Test Port Connections
Hydraulic System Overview
Detailed Hydraulic Systems
Steering And Brake Circuit (Includes Lock Pin)
All Wheel Drive Circuit
All Wheel Drive Pump Adjustment Procedure
Filtering Procedure For “AWD” Hydraulic System
-REAR AXLE COOLING AND LOCK/UNLOCK DIFFERENTIAL PUMP
Introduction
Servicing
Tests And Adjustments
-CIRCLE REVERSE SLIP CLUTCH
Introduction
Special Tools
Servicing
Retrofitting A Standard Circle Gear Case With A Slip Clutch
Tests And Adjustments
-CIRCLE REVERSE GEAR CASE
Introduction
Servicing
-TANDEM CASE (SINGLE AND DOUBLE STRAND CHAINS)
Location On Machine
Description
Final Drive Planetary/Non-Planetary Identification
Specifications
Service Diagnosis
Service/Special Tools
Tolerances
Lubricants And Sealants
Special Torques
Tests And Adjustments
Servicing
-GEARBOX ASSEMBLY (ALL WHEEL DRIVE)
Description
Service/Special Tools
Tests And Adjustments
Servicing
-FRONT AXLE ASSEMBLY
Description
Front Axle Torque Values
Tests And Adjustments
Servicing
-FINAL DRIVE ASSEMBLY (JOHN DEERE TEAMMATE II) WITH PLANETARY AND NON-PLANETARY REDUCTION
Location On Machine
Description
Service Diagnosis
Service/Special Tools
Lubricants And Sealants
Special Torques
Tests And Adjustments
Servicing
-CIRCLE ADJUSTMENT (FOUR SHOE)
Introduction
Rebuilding Teeth
Vertical Adjustment
Pinion Adjustment
-METRIC CONVERSIONS
Area
Density (Mass Density)
Force
Force Per Length
Heat
Length
Mass (Weight)
Power
Pressure
Temperature
Temperature Interval Or Tolerance
Volume
Torque
Velocity
-PARKING BRAKE CALIPER (PERROT P/N 40 023 002)
Location On Machine
Description
Operation
Service Diagnosis
Lubricants And Sealants
Tests And Adjustments
Servicing
-PARKING BRAKE CALIPER (MICO)
Introduction
Operation
Troubleshooting
Servicing
Tests And Adjustments
-BRAKE VALVE (REXROTH)
Location On Machine
Description
Operation
Lubricants And Sealants
Special Torques
Tests And Adjustments
Servicing
-BRAKE VALVE (MICO)
Description
Operation
Servicing
Tests And Adjustments
-WIRING DIAGRAMS
Electrical Wiring Diagram
-PRE-DELIVERY PROCEDURES
Pre-Unloading Checks
Record Serial Numbers
General Instructions
Lubrication
Torques
Engine Checks
Pressure Tests
Checks And Adjustments
Testing
-SUSPENSION SEAT
Servicing
General
Complete Assembly
Lower Suspension
Seat Adjuster
-GENERAL TORQUE VALUES
Introduction
Torque Values For Standard English Fasteners
Torque Values For Standard Metric Fasteners
Torque Values For Hose Clamps
Torque Values For Split Flange Connections
Torque Values For Hydraulic Tubes And Fittings
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