Manitou MLT634 Service Manual Telehandler 936088

Manitou MLT634 Service Manual for Telehandler Detailed Description

The Manitou MLT634 Service Manual is a comprehensive factory guide designed for technicians and mechanics to maintain and repair Manitou telehandlers. This manual provides step-by-step instructions, detailed illustrations, and diagrams for removing, installing, assembling, disassembling, servicing, inspecting, troubleshooting, and tuning up the machine. Available in a searchable PDF format with bookmarks, wiring diagrams, and hydraulic diagrams, the manual covers various aspects of the telehandler, including general specifications, axle, boom, brakes, electrical and hydraulic systems, engine, transmission, and optional attachments.

Features

• Format: PDF (ZIP File)
• Language: English
• Number: 936088 (December 2014)
• Bookmarks
• Searchable
• Wiring Diagrams
• Hydraulic Diagrams

Models

Manitou Telehandler
MLT634

Manitou MLT634 Service Manual Contents

• General: Instructions, Safety, Specs, Location, Control
• Axle: Tightening Torque
• Boom: Specs, Components, Control, Removal
• Brakes: Specs, Components, Control, Removal
• Electrical: Specs, Electrical Schematics, Components, Control, Removal, Refit, Troubleshooting, Tools
• Engine: Specs, Flow Diagrams, Components, Control, Removal, Refit, Troubleshooting, Tools
• Hydraulics: Specs, Schematics, Components, Control, Removal, Tools
• Transmission: Schematics, Components, Control, Removal, Troubleshooting, Tools
• Options: Configuration, Forced Operation, Telescope Suspension, Easy Connect, Manual Accelerator, A/C

How to Download Your PDF Manual After Payment?

The PDF manual will be available immediately after payment is completed. You will be redirected to the download page. Additionally, you will receive an email notification with the download link and necessary information. Therefore, it is important that the email you entered during payment was correct.

If you encounter any issues or malfunctions during the download process, please read the FAQ page and contact support at [email protected]

The most common issues with the Manitou MLT634 telehandler

1. Overheating: The MLT634 can suffer from overheating problems, especially when used for prolonged periods or in hot conditions. This is less of an issue compared to some competitor machines that have side-mounted engines.
2. Transmission: The MLT634 typically has a 4-speed manual or 5-speed powershift transmission. It’s important to check that all gears engage smoothly and there are no unusual noises.
3. Hydraulics: Check for any visible leaks or worn hoses that may need replacing. Operate all hydraulic functions (lift, tilt, extend, etc.) to ensure they are working properly.
4. Stalling: Stalling at idle is a common problem on Manitou telehandlers, particularly models after 2003 that have a potentiometer switch on the injector pumps.
5. Corrosion: Inspect the machine thoroughly for any corrosion, paying particular attention to the chassis and boom. Corrosion is a common issue on older telehandlers.
6. Steering and axles: Check the kingpins and steering linkages for excessive play or wear, as the steering components can wear out quickly if not regularly greased.