Factory Service And Maintenance Manual For Manitowoc Crane. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 410; 370
Number: CTRL040-13 (november 2015); CTRL249-01 (july 2016)
Bookmarks: Yes
Searchable: Yes

Model

Manitowoc Crane
2550
SN XXXXXREF

Contents

-INTRODUCTION
Continuous Innovation
Safety Messages
Safe Maintenance Practices
Environmental Protection
Identification and Location of Components
Crane Description of Operation
MAX-ER 2000 Description Of Operation
Hydraulic Cooler Fan Drive — Tier 4 Only
-HYDRAULIC AND AIR SYSTEMS
Hydraulic Schematics
Hydraulic System – General
Checking and Replacing Hydraulic Hoses
Hydraulic System Maintenance
Tightening Hydraulic Connections
Programmable Controller Calibration Procedures — Past
Programmable Controller Calibration Procedures — Current
Pressure Sender Replacement
Disc Brake Operational Test
Shop Procedure
Unloader Pilot Valve Maintenance
Moisture Ejector Valve Maintenance
Air System Filter Maintenance
Air System De-icer Maintenance
Air Dryer Maintenance (Current Production)
Air Dryer Maintenance (Past Production)
Breather Vent Maintenance
Solenoid Valve Maintenance
Quick Release Valve Maintenance
Air Pressure Safety Switches Maintenance
Shuttle Valve Maintenance
Type A Air Regulator Maintenance
N-1 Pressure Reducing Valve Maintenance
Type S Relay Valve Maintenance
-ELECTRIC SYSTEM
Electrical Drawings and Schematics
Checking or Replacing Electrical Components
Circuit Breaker and Fuse ID
Test Voltages For Crane Controller
Model 2250 MAX-ER 2000 Test Voltages
Abbreviations
Digital Display Readings
Diagnostic Display
EPROM Replacement
Dielectric Grease
-BOOM
Automatic Boom Stop Adjustment
Setup Boom Angle
Physical Boom Stop
Angle Indicator Adjustment
Boom Hoist Ratchet and Pawl Adjustment
Strap Inspection and Maintenance
Lattice Section Inspection and Lacing Replacement
-HOISTS
Minimum Bail Limit Adjustment
Block-up Limit Control Adjustment
Drum Brake Inspection and Adjustment
Drum Clutch Inspection and Adjustment — Standard
Drum Clutch Inspection and Adjustment— Right Rear Drum Clutch (421339)
Gearbox Cooling Blower
Slack Line Sensor Adjustment
Drum Pawl Adjustment
Wire Rope Lubrication
Wire Rope Inspection and Replacement
Distributing Wire Rope Wear
Sheave, Roller, And Drum Inspection
Load Block and Hook-And-Weight Ball Inspection
-SWING
Manual Release of Swing Brake and Lock
-POWER TRAIN
Battery Maintenance
Engine Diagnostics (Celect Plus Engine)
Engine Diagnostics (QSX 15 Engine)
Engine Air Cleaner Maintenance — Tier 3 Engine
Engine Air Cleaner Maintenance — Tier 4 Engine
Engine Cooling System — Past Production
Engine Cooling System with Cummins QSX-15 Engine — Current Tier 3
Engine Cooling System Fill — Current Production Tier 4
Engine Throttle Adjustment
Engine Belt Routing — Tier 4 Engine ONLY
Diesel Particulate Filter Regeneration — Tier 4 ONLY
Pump Drive Disconnect
-UNDER CARRIAGE
Turntable Bearing Bolt Torque
Crawler Adjustment
Hydraulic Hand Pump
Rotating Bed Level Sensor
-LUBRICATION
Lubrication Guide
Lube and Coolant Product Guide
-TROUBLESHOOTING
Basic Troubleshooting
Safety Summary
General Guidelines
Test Equipment
Troubleshooting Charts
Testing Components