Factory Service Repair Manual For McCormick CX Series Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 918
Bookmarks: Yes
Searchable: Yes
Number: SM 8-10602
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
McCormick CX50, CX60, CX70, CX75, CX80, CX85, CX90, CX95, CX100, CX105
Contents
- -GENERAL
–SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
SAFETY
GENERAL INFORMATION
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals, O-Rings And Gaskets
Shafts
Service Parts
Lubrication
STANDARD TORQUE DATA FOR NUTS AND BOLTS
Chart 1 (Plain Nuts/Bolts)
Chart 2 (Phosphate Coated Nuts/Bolts)
Chart 3 (Zinc Or Cadmium Plated Nuts/Bolts)
–GENERAL SPECIFICATIONS AND TORQUES
GENERAL SPECIFICATIONS
Capacities
Electrical Specifications
Steering Specifications
Transmission Specifications
Brake Specifications
Hydraulic Specifications
Air Conditioning System Specifications
Conversion Table
SPECIAL TORQUES
Steering
Transmission
Brakes
Hydraulics
Chassis And Mounted Equipment - -FUEL SYSTEM
–FUEL TANK REMOVAL AND SERVICING
SPECIFICATIONS
SPECIAL TOOLS
FUEL TANK
Removal And Installation
FUEL LEVEL SENDER
Removal And Installation
Fuel Level Sender Testing - -ELECTRICAL
–ELECTRICAL SCHEMATICS
SPECIAL TOOLS
CIRCUIT TESTING
General Information
Schematic Symbols
Schematic Legend
Wire Colour Code
FUSE LOCATION AND IDENTIFICATION- European Specification Tractors
FUSE LOCATION AND IDENTIFICATION – American Specification Tractors
SWITCHES AND CONTROLS
Instrument Panel
Right Hand Console Controls (Upper And Lower)
Deluxe Cab Roof Controls – Operator Environment
European Specification Low Profile Cab Roof Controls (Operator Environment)
HARNESS LAYOUT AND CHASSIS GROUND LOCATION
Instrument Panel Harness Components – Tractors Without Ride Control
Instrument Panel Harness Components – Tractors With Ride Control
Right Hand Console Harness Components – Tractors Without Ride Control
Right Hand Console Harness Components – Tractors With Ride Control
Engine And Hood Harness Components
Transmission Harness Components – Tractors Without Xtrashift
Transmission Harness Components – Tractors With Xtrashift
Deluxe Cab And Rear Fender Harness Components
European Specification Low Profile Cab Harness And
Rear Fender Harness Components
Platform Harness Rear Fender Harness Components
STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF, COLD START AND CAB POWER RELAy
ALTERNATOR AND INSTRUMENT CLUSTER
WARNING LIGHTS AND GAUGES
PARK BRAKE WARNING, FRONT PTO AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE
TWO-SPEED POWERSHIFT – Tractors Without XtraShift
ROTARY BEACON LIGHT, IMPLEMENT INTERFACE CONNECTOR
AND 3 PIN AUXILIARY POWER CONNECTORS
HORN, CIGAR LIGHTER, EUROPEAN SPECIFICATION SWITCHED FENDER AUXILIARY POWER CONNECTOR, AMERICAN SPECIFICATION 7 POLE SOCKET AUXILIARY POWER AND ELECTRIC AIR SEAT
RADIO AND INTERIOR LIGHT
Blower Motor And Air Conditioning – Deluxe Cab Tractors
Blower Motor And Air Conditioning – Low Profile Cab Tractors
Front And Read Windscreen Wiper/Washer
Differential Lock, Mfd And
European Specification Brake Lights
European Specification Position Lights
And Turn Signal Lights
European Specification Headlights And Rear Fog Lights
American Specification Warning And Turn Signal Lights
American Specification Headlights, Position Lights
And Right Hand Console Light
Work Lights
Main Connectors
–INSTRUMENT CLUSTER PROGRAMMING
DIGITAL INSTRUMENT CLUSTER
GENERAL INFORMATION
PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menus 1 to 6)
Clock Programming (Menu Code 1)
Mph Or Km/H Speed Display Option Programming (Menu Code 2)
Ground Speed Tire Radius Programming (Menu Code 3)
Service Interval Programming (Menu Code 4)
Area Function Mode Programming (Menu Code 5)
Old Hours Programming (Menu Code 6)
PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menu’s 7 to 13)
Pto Option Programming (Menu Code 7)
540 Rpm Pto Programming (Menu Code 8)
750 Rpm Pto Programming (Menu Code 9)
1000 Rpm Pto Programming (Menu Code 10)
Engine Rpm Programming (Menu Code 11)
Axle Ratio (Wheel Speed)
Programming (Menu Code 12)
True Ground Speed (Radar) Programming (Menu Code 13)
Powershift Speed Display Programming (Menu Code 14)
ANALOG INSTRUMENT CLUSTER
GENERAL INFORMATION
PROGRAMMING THE ANALOG INSTRUMENT CLUSTER
Tachometer Programming
Speedometer Programming
–BATTERY SERVICING AND TESTING
SPECIFICATIONS
SPECIAL TOOLS
SAFETY PROCEDURES
MAINTENANCE
Electrolyte Level
Inspecting And Cleaning The Battery, Cables And Terminals
BATTERY TESTING
Method One – Five Step Battery Test
Method Two – Using Heavy Duty Battery Tester
CHARGING THE BATTERY
PREPARING A DRY CHARGED BATTERY FOR USE
BOOSTER BATTERY CONNECTIONS - -STEERING
–STEERING COLUMN AND STEERING HAND PUMP
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING COLUMN
Removal And Installation
Disassembly And Assembly
STEERING HAND PUMP
Removal And Installation
Disassembly
Inspection
Assembly
STEERING RELIEF VALVE ADJUSTMENT
–2 WHEEL DRIVE STEERING CYLINDER
SPECiFiCATIONS
SPECIAL TORQUES
STEERING CYLINDER PIVOT BUSHINGS
Removal And Installation
STEERING CYLINDER
Removal And Installation
Disassembly And Assembly
Cross-Sectional Drawing Of The Steering Cylinder
–2 WHEEL DRIVE FRONT AXLE
SPECIFICATIONS
SPECIAL TORQUES
FRONT AXLE
WHEEL BEARING
Removal And Installation
Disassembly And Assembly
FRONT AXLE
Removal And Installation
Disassembly And Assembly – Utility Adjustable Straight Axle
Disassembly And Assembly – Row Crop Adjustable Straight Axle
TIE ROD
Removal And Installation
Disassembly And Assembly - -TRANSMISSION
–ENGINE CLUTCH, MASTER CYLINDER AND SLAVE CYLINDER
SPECiFiCATIONS
SPECIAL TORQUES
TOOLS TO BE MADE
CLUTCH MASTER CYLINDER
Removal And Installation
CLUTCH SLAVE CYLINDER
Removal And Installation
Disassembly And Assembly
REMOVING AIR FROM THE CLUTCH HYDRAULIC SYSTEM
ENGINE CLUTCH AND FLYWHEEL
Removal
Inspection
Cross-Sectional Drawing Of The Friction Plate
Cross-Sectional Drawing Of The Pressure Plate, Friction Plate And Flywheel
–2 SPEED POWERSHIFT AND SYNCHRO FORWARD/REVERSE TRANSMISSION SERVICING
SPECIAL TORQUES
SPECiFiCATIONS
SPECIAL TOOLS
TOOLS TO BE MADE
POWERSHIFT AND FORWARD/REVERSE TRANSMISSION
Removal
FORWARD/REVERSE SELECTOR FORK COVER
Disassembly And Assembly
FORWARD/REVERSE IDLER GEAR COVER
Disassembly And Assembly
FORWARD/REVERSE SYNCHRONIZER
Disassembly And Assembly
POWERSHIFT CLUTCH
Disassembly
Assembly
Cross Sectional Drawing Of The Powershift Clutch Assembly
POWERSHIFT AND FORWARD/REVERSE TRANSMISSION
Installation
Cross Sectional Drawing Of The Powershift And Forward/Reverse Transmission
–CREEP TRANSMISSION SERVICING
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
CREEP TRANSMISSION
Disassembly And Assembly Of The Creep Carrier Housing
Removal And Installation Of The Creep Mainshaft And Gears
Cross Sectional Drawing Of The Creep Carrier Housing
Cross Sectional Drawing Of The Creep Mainshaft And Gears
RANGE TRANSMISSION
Disassembly
HIGH/LOW RANGE SYNCHRONIZER
Disassembly And Assembly
CREEP SYNCHRONIZER
Disassembly and Assembly
PINION SHAFT
Inspection And Disassembly
Pinion Shaft Bearing Preload, Mounting Distance And Assembly
RANGE TRANSMISSION
Assembly
Cross Sectional Drawing Of The Creep Transmission
–8 SPEED TRANSMISSION SERVICING
SPECIAL TORQUES
SPECiFiCATIONS
SPECIAL TOOLS
8 SPEED TRANSMISSION
Removal
FORWARD/REVERSE SELECTOR FORK COVER
Disassembly And Assembly
FORWARD/REVERSE IDLER GEAR COVER
Disassembly And Assembly;
FORWARD/REVERSE SYNCHRONIZER
Disassembly And Assembly
8 SPEED TRANSMISSION
Installation
Cross Sectional Drawing Of The 8 Speed Transmission
–SYNCHRONIZER SPEED TRANSMISSION SERVICING
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
SPEED TRANSMISSION
SELECTOR FORKS AND RAILS
Removal
Installation
MAIN SHAFT
Removal
Installation
Cross Sectional Drawing Of The Main Shaft
COUNTERSHAF
Removal ,
Installation
Cross Sectional Drawing Of The Countershaft
–RANGE TRANSMISSION SERVICING-2 WHEEL DRIVE TRACTORS
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS ,
TOOLS TO BE MADE
RANGE TRANSMISSION
Disassembly
SYNCHRONIZER
Disassembly And Assembly
PINION SHAFT
Inspection And Disassembly
Pinion Shaft Bearing Preload, Mounting Distance And Assembly
RANGE TRANSMISSION
Assembly
Cross Sectional Drawing Of The Range Transmission
–RANGE TRANSMISSION SERVICING-MFD Tractors
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
RANGE TRANSMISSION
Disassembly
SYNCHRONIZER
Disassembly And Assembly
PINION SHAFT
Inspection And Disassembly
Pinion Shaft Bearing Preload, Mounting Distance And Assembly
RANGE TRANSMISSION
Assembly
Cross Sectional Drawing Of The Mfd Range Transmission
–3 SPEED POWERSHIFT TRANSMISSION SERVICING (XtraShift)
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TRANSMISSION FRONT COVER
Removal And Installation
Shim Setting Of Powershift Main Shaft And Counter Shaft Covers
Powershift Main Shaft
Disassembly And Assembly Of Reverse Clutch
Powershift Main Shaft
Disassembly And Assembly Of Nd And Forward Clutch
Cross Sectional Drawing Of The Powershift Main Shaft
Powershift Counter Shaft
Disassembly And Assembly
Cross Sectional Drawing Of The Counter Shaft
–DIFFERENTIAL AND DIFFERENTIAL LOCK
SPECiFiCATIONS
SPECIAL TORQUES
DIFFERENTIAL
Removal
Disassembly
Assembly
Positioning The Ring Gear Onto The Differential Housing
Cross Sectional Drawing Of The Differential
Setting The Differential Bearing Preload
Setting The Ring Gear To Pinion Backlash
DIFFERENTIAL LOCK
Assembly
Cross Sectional Drawing Of The Differential Lock
DIFFERENTIAL LOCK SOLENOID
–MFD CLUTCH, TRANSFER GEARBOX, DRIVE SHAFT AND PARKING BRAKE
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
CHECKING THE MFD CLUTCH TORQUE
MFD DRIVE SHAFT
Removal And Installation
MFD TRANSFER GEARBOX
Removal And Installation
Disassembly
MFD CLUTCH
Disassembly And Assembly
MFD TRANSFER GEARBOX
Assembly
Setting The Bearing Preload
Cross Sectional Drawing Of The Mfd Transfer Gearbox
–REAR AXLES AND PLANETARIES
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOL TO BE MADE
REAR AXLE
Removal And Installation
Disassembly And Assembly
Planetary Gear Disassembly
Planetary Gear Adjustment
Planetary Gear Assembly
Bearing Preload Adjustment
Cross Sectional Drawing Of The Rear Axle
–NON SHIFTABLE PTO
TABLE OF CONTENTS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
NON SHIFTABLE PTO
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Pto
PTO CLUTCH
Disassembly And Assembly
Cross Sectional Drawing Of The Pto Clutch
–SHIFTABLE PTO(SM8-10330)
TABLE OF CONTENTS
SPECiFiCATIONS
SPECIAL TORQUES
TOOL TO BE MADE
SHIFTABLE PTO
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Shiftable Pto
PTO CLUTCH
Disassembly And Assembly
Cross Sectional Drawing Of The Pto Clutch
–SHIFTABLE PTO(SM8-14020)
TABLE OF CONTENTS
SPECiFiCATIONS
SPECIAL TORQUES
TOOL TO BE MADE
SHIFTABLE PTO
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Shiftable Pto
PTO CLUTC
Disassembly And Assembly
Cross Sectional Drawing Of The Pto Clutch
–MFD AXLE
SPECiFiCATIONS
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEAR
Removal And Installation
Disassembly And Assembly
WHEEL HUB
Disassembly And Assembly
SWIVEL HOUSING
Removal And Installation
Disassembly And Assembly
DRIVE SHAFT
Disassembly And Assembly
CROSS SECTIONAL DRAWING OF THE PLANETARY GEAR ASSEMBLY,
WHEEL HUB, SWIVEL HOUSING AND DRIVE SHAFT
MFD AXLE
Removal And Installation
Disassembly And Assembly
DIFFERENTIAL HOUSING
Disassembly
DIFFERENTIAL
Disassembly And Assembly
Cross Sectional Drawing Of The Differential
Setting The Position Of The Pinion Shaft
Pinion Shaft Assembly
Differential Installation
Ring Gear Backlash Adjustment
Differential Bearing Preload Adjustment
STEERING CYLINDER
Disassembly And Assembly
–FRONT PTO
SPECiFiCATIONS
SPECIAL TORQUES
FRONTPTO
Removal And Installation
Cx50 And Cx60 Tractors
Disassembly And Assembly
Cross Sectional Drawing Of The Front Pto
Cx70/75, Cx80/85, Cx90/95 And Cx100/105 Tractors
Disassembly And Assembly
Cross Sectional Drawing Of The Front Pto - -BRAKES
–SERVICE BRAKES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
BRAKE DISC
Removal And Installation
BRAKE PISTON
Removal
Installation And Pressure Testing
BRAKE SYSTEM LEAKAGE TEST
MASTER CYLINDER (Tractors Without Hydraulic Trailer Brake Valve)
Removal
Installation
MASTER CYLINDER (Tractors With Hydraulic Trailer Brake Valve)
Removal
Installation
MASTER CYLINDER
Disassembly And Assembly
–PARKING BRAKE 2 WHEEL DRIVE TRACTORS
SPECiFiCATIONS
SPECIAL TORQUES
PARKING BRAKE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Parking Brake
–HYDRAULIC TRAILER BRAKE
SPECIAL TORQUES
HYDRAULIC TRAILER BRAKE
Removal And Installation
Disassembly And Assembly - -HYDRAULICS
–HYDRAULIC TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
SPECiFiCATIONS
HYDRAULIC SYSTEM TROUBLESHOOTING
Steering System Problems
Powershift Problems
Mfd Problems
Pto Problems
Differential Lock Problems
Oil Cooler Problems
Brake Problems
Hydraulic Trailer Brake Problems (If Equipped)
Rear Hitch System Problems
Remote Valve Circuit Problems
HYDRAULIC SYSTEM DIAGNOSTIC TESTING
Test 1 – Main Hydraulic Pump Efficiency
Test 2 – Main Relief Valve
Test 3 – Steering Relief Valve Pressure And Cylinder Internal Leakage
Test 4 – Steering Hydraulic Pump Efficiency
Test 5 – Regulated Pressure
Test 6 – Pto Pressure
Test 7 – Oil Cooler Flow
Test 8 – Regulated Circuit Leakage Test
Test 9 – Remote Detent Kick-Out
CROSS SECTIONAL DRAWINGS AND INDIVIDUAL SCHEMATICS
Hydraulic Filter
Main Hydraulic Pump
Filter Manifold
Unloading Valve
Remote Valves
Hitch Valve
Edc Manifold
Hitch Cylinder And Hitch Relief Valve
Steering Hydraulic Pump
Steering Hand Pump
Pressure Regulator Valve Block
Mfd Solenoid And Clutch
Cx Hydraulic Schematic, Two Speed Power Shift
Cx Xtrashift, Hydraulic Schematic
Cx Xtrashift, Hydraulic Schematic
–FILTER MANIFOLD AND MAIN HYDRAULIC PUMP
SPECiFiCATIONS
SPECIAL TORQUES
FILTER MANIFOLD
Removal And Installation
Disassembly And Assembly
MAIN HYDRAULIC PUMP
Disassembly And Assembly
CROSS SECTION OF FILTER MANIFOLD AND HYDRAULIC FILTER
CROSS SECTION OF MAIN HYDRAULIC PUMP
–STEERING HYDRAULIC PUMP
SPECiFiCATIONS
SPECIAL TORQUES
STEERING PUMP
Removal And Installation
Cx50 And Cx60 Tractors
Cx70/75, Cx80/85, Cx90/95 And Cx100/105 Tractors
–REGULATOR VALVE
SPECIAL TORQUES
REGULATOR VALVE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Regulator Valve
–UNLOADING VALVE
SPECIAL TORQUES
UNLOADING VALVE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Unloading Valve
–REMOTE VALVES
SPECiFiCATIONS
SPECIAL TORQUES
REMOTE VALVE
Removal And Installation
Disassembly And Assembly
REMOTE VALVE WITH NO CHECK VALVES
Disassembly And Assembly
REMOTE VALVE WITH ONE CHECK VALVE
Disassembly And Assembly
REMOTE VALVE WITH TWO CHECK VALVES
Disassembly And Assembly
–HITCH VALVE AND EDC MANIFOLD
SPECiFiCATIONS
SPECIAL TORQUES
GENERAL INFORMATION
HITCH VALVE AND EDC MANIFOLD
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Hitch Valve
–HYDRAULIC LIFT HOUSING SERVICING
SPECIAL TORQUES
HYDRAULIC HOUSING
Removal And Installation
Disassembly And Assembly
–FRONT HITCH
SPECIAL TORQUES
FRONT HITCH
Removal And Installation
Disassembly And Assembly
HITCH CYLINDER
Removal And Installation
Disassembly And Assembly - -CHASSIS & MOUNTED EQUIPMENT
–PEDAL, LEVER AND SWITCH ADJUSTMENTS
SPECIAL TOOLS
SPECIAL TORQUES
FORWARD/REVERSE LEVER ADJUSTMENT
Forward Position Switch Setting
BRAKE PEDAL ADJUSTMENT
Brake Pedal Stop Adjustment
Cylinder Rod Adjustment
Brake Pedal Maximum Travel Adjustment
Brake Light Switch Adjustment
PTO ADJUSTMENT
PTO Neutral Start Switch Adjustment
SHIFTABLE PTO ADJUSTMENT
HAND AND FOOT THROTTLE ADJUSTMENT
SPEED/RANGE LINKAGE ADJUSTMENT
st/nd Speed Linkage
rd/th Speed Linkage
Range Linkage
Range Switch Adjustment
CREEP LINKAGE ADJUSTMENT
DIFFERENTIAL LOCK SWITCH ADJUSTMENT
CLUTCH PEDAL ADJUSTMENT (Tractors Without XtraShift)
Clutch Slave Cylinder Rod Adjustment
Clutch Cylinder Rod Adjustment
Interlock Cable Adjustment
Clutch Pedal Position Switch
PARKING BRAKE ADJUSTMENT (MFD)
PARKING BRAKE ADJUSTMENT (2WD)
REMOVING AIR FROM THE BRAKE SYSTEM
–CAB MOUNTINGS
SPECIAL TORQUES
SPECIAL TOOLS
CAB MOUNTINGS
Inspection
Removal And Installation - -CONTROLLER SYSTEM
–HITCH CONTROLLER
SPECIAL TOOLS
TOOLS TO BE MADE
GENERAL INFORMATION FOR ELECTRONIC HITCH CIRCUIT
Hitch Operation
Hitch Electrical Supply And Ground
Hitch Component Supply
HITCH CALIBRATION
GENERAL INFORMATION FOR HITCH ERROR CODES
Normal Operation
No Error Codes Displayed But Hitch Is Not Working Correctly
Diagnostic Display is Blank
Failure Modes
General Notes
Error Codes That Disable Hitch Motion
Other Possible Error Indications
Error Codes That Allow Hitch Operation
Failures That Are Checked Once
Double Failures Involving The UP/DOWN Switch
CALIBRATION ERROR CODE CHART
READING AND ERASING ERROR CODES
HITCH SYSTEM PERFORMANCE CODE CHART
CIRCUIT TESTING
General Information
Hitch Operating Circuit
Test 1 – No Power To Controller (Power And Clean Ground)
Test 2 – Circuit Shorted To Ground
Test 3 – Hitch Up/Down Switch And Hitch Enable Lamp
Test 4 – Hitch Up/Down Switch Circuit
Test 5 – Hitch Enable Relay Circuit
Test 6 – Hitch Solenoids Circuit
Test 7 – R/H Hitch Remote Switch
Test 8 – Llh Hitch Remote Switch
Hitch Position Control Circuit
Test 9 – Hitch Position Potentiometer
Test 10 – Hitch Position Command Potentiometer
Test 11 – Hitch Drop Speed Potentiometer
Test 12 – Hitch Upper Height Potentiometer
Hitch Load Control Circuit
Test 13 – Load Pin
Test 14 – Hitch Load Command Potentiometer
Test 15 – Hitch Travel Potentiometer
Test 16 – Hitch Response Potentiometer
Test 17 – Wheel Speed Sensor
HARNESS LAYOUT, SCHEMATICS AND CONNECTORS
Right Hand Console Harness Components
Transmission And Rear Fender Harness Components
Hitch Control Schematic Circuit
Schematic Legend
Wire Colour Code
Main Connectors
–HITCH/MFD/DIFFERENTIAL LOCK CONTROLLER
SPECIAL TOOLS
TOOLS TO BE MADE
DELUXE HITCH CALIBRATION
Tire Size Calibration and Ride Control Enabling/Disabling
GENERAL INFORMATION FOR HITCH ERROR CODES
Normal Operation
No Error Codes Displayed But Hitch Is Not Working Correctly
Controller LED
Failure Modes
General Notes
Error Codes That Disable Hitch Motion
Other Possible Error Indications
Error Codes That Allow Hitch Operation
Failures That Are Checked Once
Double Failures Involving The UP/DOWN Switch
CALIBRATION ERROR CODE CHART
READING AND ERASING ERROR CODES
HITCH SYSTEM PERFORMANCE CODE CHART
CIRCUIT TESTING
General Information
Hitch Operating Circuit
Test 1 – No Power To Controller (Power And Clean Ground)
Test 2 – Circuit Shorted To Ground
Test 3 – Hitch Up/Down Switch And Hitch Enable Lamp
Test 4 – Hitch Up/Down Switch Circuit
Test 5 – Hitch Solenoids Circuit
Test 6 – R/H Hitch Remote Switch
Test 7 – Llh Hitch Remote Switch
Hitch Position Control Circuit
Test 8 – Hitch Position Potentiometer
Test 9 – Hitch Position Command Potentiometer
Test 10 – Hitch Drop Speed Potentiometer
Test 11 – Hitch Upper Height Potentiometer
Hitch Load Control Circuit
Test 12 – Load Pin
Test 13 – Hitch Load Command Potentiometer
Test 14 – Hitch Travel Potentiometer
Test 15 – Wheel Speed Sensor
Slip Limit Control Circuit
Test 16 – Slip Control Switch
Test 17 – Slip Control Switch Circuit
Test 18 – Radar
Ride Control Circuit
Test 19 – Ride Control Switch
Differential Lock Circuit
Test 20 – Differential Lock Solenoid
Test 21 – Differential Lock Switch, Auto Differential And Auto Indicator Lamp
Test 22 – Differential Lock Warning Lamp And Switch
MFD Circuit
Test 23 – MFD Solenoid
Test 24 – MFD Switch and Auto MFD Circuit
Test 25 – MFD Relay Circuit
Test 26 – MFD Indicator Lamp
Brake Switches
Test 27
HARNESS LAYOUT, SCHEMATICS AND CONNECTORS
Instrument Panel Components
Right Hand Console Harness Components
Transmission Harness And Fender Harness Components
Hitch Control Schematic Circuit
Differential Lock And Mfd Schematic Circuit
Schematic Symbols
Schematic Legend
Wire Colour Code
Main Connectors
TIRE RADIUS CONSTANT TABLE
–TRANSMISSION CONTROLLER, F/N/R AND POWERSHIFT
SPECIAL TOOLS
ELECTRONIC TRANSMISSION CONTROL
Transmission Control Functions
Controller LED’s
Error Codes
Operators Seat Switch Monitor, Park Brake and Alarm
CALIBRATION
Calibration Procedure – Method 1 (New Controller)
Calibration Procedure – Method 2 (Existing Controller Recalibration)
Tyre Radius Constant Table
INCHING PEDAL POTENTIOMETER ADJUSTMENT
ERROR CODES
General Information
Retrieving And Identifying Error Codes
Error Code Quick Reference Guide
TROUBLESHOOTING GUIDE
Circuit Testing General Information
Error Code 20/19
Error Code 22/12
Error Code 22/15
Error Code 24/12
Error Code 24/15
Error Code 25/11 & 12
Error Code 25/15 & 16
Error Code 26/12
Error Code 26/15
Error Code 28/12
Error Code 28/15
Error Code 37/23
Error Code 37/24
Error Code 37/25
Multi Error Codes 22/12 , 24/12 And 25/11 & 12
Multi Error Codes 22/15, 24/15 And 25/15 & 16
No Error Code
Controller Led’s Not Illuminated
No Error Code
No Forward Drive
No Error Code
No Reverse Drive
No Error Code
No Forward Or Reverse Drive
No Error Code
Return To Neutral Light On When Forward Or Reverse Selected
No Error Cod
No Drive In 1St Speed Powershift :
No Error Code
No Drive In 2Nd Speed Powershift
No Error Code
No Drive In 3Rd Speed Powershift
No Error Code
No Drive In 1 St, 2Nd Or 3Rd Speed Powershift
No Error Code
Defaults To 1 St Speed Powershift 1 When 2Nd Speed Powershift Selected
No Error Code
Defaults To 3Rd Speed Powershift 3 When 1 St And 2Nd Speed
Powershift Selected
HARNESS LAYOUT AND CHASSIS GROUND LOCATION
Instrument Panel Harness Components – Tractors Without Ride Control
Instrument Panel Harness Components – Tractors With Ride Control
Right Hand Console Harness Components – Tractors Without Ride Control
Right Hand Console Harness Components – Tractors With Ride Control
Transmission Harness Components
SCHEMATIC CIRCUIT
MAIN CONNECTORS
–PROGRAMMING HITCH/MFD/DIFFERENTIAL LOCK CONTROLLER
SPECIAL TOOLS
GENERAL INFORMATION
CONTROLLER PROGRAMMING
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
Anonymous (verified owner) –
My only suggestion is need to improve picture quality and definition.
Anonymous (verified owner) –
.