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McCormick CX 50 60 70 75 80 85 90 95 100 105 Series Service Manual Tractors

$29.95

In stock

Pages: 918
Format: PDF (High-Quality PDF Manual)
Language: English
Printable
Instant Download (Life Time Downloads)
Bookmarks
Searchable Text
Wiring and Hydraulic Schematics

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Factory Service Repair Manual For McCormick CX Series Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 918
Bookmarks: Yes
Searchable: Yes
Number: SM 8-10602
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

McCormick CX50, CX60, CX70, CX75, CX80, CX85, CX90, CX95, CX100, CX105

Contents

  • -GENERAL
    –SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
    SAFETY
    GENERAL INFORMATION
    Cleaning
    Inspection
    Bearings
    Needle Bearings
    Gears
    Oil Seals, O-Rings And Gaskets
    Shafts
    Service Parts
    Lubrication
    STANDARD TORQUE DATA FOR NUTS AND BOLTS
    Chart 1 (Plain Nuts/Bolts)
    Chart 2 (Phosphate Coated Nuts/Bolts)
    Chart 3 (Zinc Or Cadmium Plated Nuts/Bolts)
    –GENERAL SPECIFICATIONS AND TORQUES
    GENERAL SPECIFICATIONS
    Capacities
    Electrical Specifications
    Steering Specifications
    Transmission Specifications
    Brake Specifications
    Hydraulic Specifications
    Air Conditioning System Specifications
    Conversion Table
    SPECIAL TORQUES
    Steering
    Transmission
    Brakes
    Hydraulics
    Chassis And Mounted Equipment
  • -FUEL SYSTEM
    –FUEL TANK REMOVAL AND SERVICING
    SPECIFICATIONS
    SPECIAL TOOLS
    FUEL TANK
    Removal And Installation
    FUEL LEVEL SENDER
    Removal And Installation
    Fuel Level Sender Testing
  • -ELECTRICAL
    –ELECTRICAL SCHEMATICS
    SPECIAL TOOLS
    CIRCUIT TESTING
    General Information
    Schematic Symbols
    Schematic Legend
    Wire Colour Code
    FUSE LOCATION AND IDENTIFICATION- European Specification Tractors
    FUSE LOCATION AND IDENTIFICATION – American Specification Tractors
    SWITCHES AND CONTROLS
    Instrument Panel
    Right Hand Console Controls (Upper And Lower)
    Deluxe Cab Roof Controls – Operator Environment
    European Specification Low Profile Cab Roof Controls (Operator Environment)
    HARNESS LAYOUT AND CHASSIS GROUND LOCATION
    Instrument Panel Harness Components – Tractors Without Ride Control
    Instrument Panel Harness Components – Tractors With Ride Control
    Right Hand Console Harness Components – Tractors Without Ride Control
    Right Hand Console Harness Components – Tractors With Ride Control
    Engine And Hood Harness Components
    Transmission Harness Components – Tractors Without Xtrashift
    Transmission Harness Components – Tractors With Xtrashift
    Deluxe Cab And Rear Fender Harness Components
    European Specification Low Profile Cab Harness And
    Rear Fender Harness Components
    Platform Harness Rear Fender Harness Components
    STARTER MOTOR, NEUTRAL START, FUEL SHUT-OFF, COLD START AND CAB POWER RELAy
    ALTERNATOR AND INSTRUMENT CLUSTER
    WARNING LIGHTS AND GAUGES
    PARK BRAKE WARNING, FRONT PTO AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE
    TWO-SPEED POWERSHIFT – Tractors Without XtraShift
    ROTARY BEACON LIGHT, IMPLEMENT INTERFACE CONNECTOR
    AND 3 PIN AUXILIARY POWER CONNECTORS
    HORN, CIGAR LIGHTER, EUROPEAN SPECIFICATION SWITCHED FENDER AUXILIARY POWER CONNECTOR, AMERICAN SPECIFICATION 7 POLE SOCKET AUXILIARY POWER AND ELECTRIC AIR SEAT
    RADIO AND INTERIOR LIGHT
    Blower Motor And Air Conditioning – Deluxe Cab Tractors
    Blower Motor And Air Conditioning – Low Profile Cab Tractors
    Front And Read Windscreen Wiper/Washer
    Differential Lock, Mfd And
    European Specification Brake Lights
    European Specification Position Lights
    And Turn Signal Lights
    European Specification Headlights And Rear Fog Lights
    American Specification Warning And Turn Signal Lights
    American Specification Headlights, Position Lights
    And Right Hand Console Light
    Work Lights
    Main Connectors
    –INSTRUMENT CLUSTER PROGRAMMING
    DIGITAL INSTRUMENT CLUSTER
    GENERAL INFORMATION
    PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menus 1 to 6)
    Clock Programming (Menu Code 1)
    Mph Or Km/H Speed Display Option Programming (Menu Code 2)
    Ground Speed Tire Radius Programming (Menu Code 3)
    Service Interval Programming (Menu Code 4)
    Area Function Mode Programming (Menu Code 5)
    Old Hours Programming (Menu Code 6)
    PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menu’s 7 to 13)
    Pto Option Programming (Menu Code 7)
    540 Rpm Pto Programming (Menu Code 8)
    750 Rpm Pto Programming (Menu Code 9)
    1000 Rpm Pto Programming (Menu Code 10)
    Engine Rpm Programming (Menu Code 11)
    Axle Ratio (Wheel Speed)
    Programming (Menu Code 12)
    True Ground Speed (Radar) Programming (Menu Code 13)
    Powershift Speed Display Programming (Menu Code 14)
    ANALOG INSTRUMENT CLUSTER
    GENERAL INFORMATION
    PROGRAMMING THE ANALOG INSTRUMENT CLUSTER
    Tachometer Programming
    Speedometer Programming
    –BATTERY SERVICING AND TESTING
    SPECIFICATIONS
    SPECIAL TOOLS
    SAFETY PROCEDURES
    MAINTENANCE
    Electrolyte Level
    Inspecting And Cleaning The Battery, Cables And Terminals
    BATTERY TESTING
    Method One – Five Step Battery Test
    Method Two – Using Heavy Duty Battery Tester
    CHARGING THE BATTERY
    PREPARING A DRY CHARGED BATTERY FOR USE
    BOOSTER BATTERY CONNECTIONS
  • -STEERING
    –STEERING COLUMN AND STEERING HAND PUMP
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    STEERING COLUMN
    Removal And Installation
    Disassembly And Assembly
    STEERING HAND PUMP
    Removal And Installation
    Disassembly
    Inspection
    Assembly
    STEERING RELIEF VALVE ADJUSTMENT
    –2 WHEEL DRIVE STEERING CYLINDER
    SPECiFiCATIONS
    SPECIAL TORQUES
    STEERING CYLINDER PIVOT BUSHINGS
    Removal And Installation
    STEERING CYLINDER
    Removal And Installation
    Disassembly And Assembly
    Cross-Sectional Drawing Of The Steering Cylinder
    –2 WHEEL DRIVE FRONT AXLE
    SPECIFICATIONS
    SPECIAL TORQUES
    FRONT AXLE
    WHEEL BEARING
    Removal And Installation
    Disassembly And Assembly
    FRONT AXLE
    Removal And Installation
    Disassembly And Assembly – Utility Adjustable Straight Axle
    Disassembly And Assembly – Row Crop Adjustable Straight Axle
    TIE ROD
    Removal And Installation
    Disassembly And Assembly
  • -TRANSMISSION
    –ENGINE CLUTCH, MASTER CYLINDER AND SLAVE CYLINDER
    SPECiFiCATIONS
    SPECIAL TORQUES
    TOOLS TO BE MADE
    CLUTCH MASTER CYLINDER
    Removal And Installation
    CLUTCH SLAVE CYLINDER
    Removal And Installation
    Disassembly And Assembly
    REMOVING AIR FROM THE CLUTCH HYDRAULIC SYSTEM
    ENGINE CLUTCH AND FLYWHEEL
    Removal
    Inspection
    Cross-Sectional Drawing Of The Friction Plate
    Cross-Sectional Drawing Of The Pressure Plate, Friction Plate And Flywheel
    –2 SPEED POWERSHIFT AND SYNCHRO FORWARD/REVERSE TRANSMISSION SERVICING
    SPECIAL TORQUES
    SPECiFiCATIONS
    SPECIAL TOOLS
    TOOLS TO BE MADE
    POWERSHIFT AND FORWARD/REVERSE TRANSMISSION
    Removal
    FORWARD/REVERSE SELECTOR FORK COVER
    Disassembly And Assembly
    FORWARD/REVERSE IDLER GEAR COVER
    Disassembly And Assembly
    FORWARD/REVERSE SYNCHRONIZER
    Disassembly And Assembly
    POWERSHIFT CLUTCH
    Disassembly
    Assembly
    Cross Sectional Drawing Of The Powershift Clutch Assembly
    POWERSHIFT AND FORWARD/REVERSE TRANSMISSION
    Installation
    Cross Sectional Drawing Of The Powershift And Forward/Reverse Transmission
    –CREEP TRANSMISSION SERVICING
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TOOLS TO BE MADE
    CREEP TRANSMISSION
    Disassembly And Assembly Of The Creep Carrier Housing
    Removal And Installation Of The Creep Mainshaft And Gears
    Cross Sectional Drawing Of The Creep Carrier Housing
    Cross Sectional Drawing Of The Creep Mainshaft And Gears
    RANGE TRANSMISSION
    Disassembly
    HIGH/LOW RANGE SYNCHRONIZER
    Disassembly And Assembly
    CREEP SYNCHRONIZER
    Disassembly and Assembly
    PINION SHAFT
    Inspection And Disassembly
    Pinion Shaft Bearing Preload, Mounting Distance And Assembly
    RANGE TRANSMISSION
    Assembly
    Cross Sectional Drawing Of The Creep Transmission
    –8 SPEED TRANSMISSION SERVICING
    SPECIAL TORQUES
    SPECiFiCATIONS
    SPECIAL TOOLS
    8 SPEED TRANSMISSION
    Removal
    FORWARD/REVERSE SELECTOR FORK COVER
    Disassembly And Assembly
    FORWARD/REVERSE IDLER GEAR COVER
    Disassembly And Assembly;
    FORWARD/REVERSE SYNCHRONIZER
    Disassembly And Assembly
    8 SPEED TRANSMISSION
    Installation
    Cross Sectional Drawing Of The 8 Speed Transmission
    –SYNCHRONIZER SPEED TRANSMISSION SERVICING
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    SPEED TRANSMISSION
    SELECTOR FORKS AND RAILS
    Removal
    Installation
    MAIN SHAFT
    Removal
    Installation
    Cross Sectional Drawing Of The Main Shaft
    COUNTERSHAF
    Removal ,
    Installation
    Cross Sectional Drawing Of The Countershaft
    –RANGE TRANSMISSION SERVICING-2 WHEEL DRIVE TRACTORS
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS ,
    TOOLS TO BE MADE
    RANGE TRANSMISSION
    Disassembly
    SYNCHRONIZER
    Disassembly And Assembly
    PINION SHAFT
    Inspection And Disassembly
    Pinion Shaft Bearing Preload, Mounting Distance And Assembly
    RANGE TRANSMISSION
    Assembly
    Cross Sectional Drawing Of The Range Transmission
    –RANGE TRANSMISSION SERVICING-MFD Tractors
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TOOLS TO BE MADE
    RANGE TRANSMISSION
    Disassembly
    SYNCHRONIZER
    Disassembly And Assembly
    PINION SHAFT
    Inspection And Disassembly
    Pinion Shaft Bearing Preload, Mounting Distance And Assembly
    RANGE TRANSMISSION
    Assembly
    Cross Sectional Drawing Of The Mfd Range Transmission
    –3 SPEED POWERSHIFT TRANSMISSION SERVICING (XtraShift)
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TRANSMISSION FRONT COVER
    Removal And Installation
    Shim Setting Of Powershift Main Shaft And Counter Shaft Covers
    Powershift Main Shaft
    Disassembly And Assembly Of Reverse Clutch
    Powershift Main Shaft
    Disassembly And Assembly Of Nd And Forward Clutch
    Cross Sectional Drawing Of The Powershift Main Shaft
    Powershift Counter Shaft
    Disassembly And Assembly
    Cross Sectional Drawing Of The Counter Shaft
    –DIFFERENTIAL AND DIFFERENTIAL LOCK
    SPECiFiCATIONS
    SPECIAL TORQUES
    DIFFERENTIAL
    Removal
    Disassembly
    Assembly
    Positioning The Ring Gear Onto The Differential Housing
    Cross Sectional Drawing Of The Differential
    Setting The Differential Bearing Preload
    Setting The Ring Gear To Pinion Backlash
    DIFFERENTIAL LOCK
    Assembly
    Cross Sectional Drawing Of The Differential Lock
    DIFFERENTIAL LOCK SOLENOID
    –MFD CLUTCH, TRANSFER GEARBOX, DRIVE SHAFT AND PARKING BRAKE
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    CHECKING THE MFD CLUTCH TORQUE
    MFD DRIVE SHAFT
    Removal And Installation
    MFD TRANSFER GEARBOX
    Removal And Installation
    Disassembly
    MFD CLUTCH
    Disassembly And Assembly
    MFD TRANSFER GEARBOX
    Assembly
    Setting The Bearing Preload
    Cross Sectional Drawing Of The Mfd Transfer Gearbox
    –REAR AXLES AND PLANETARIES
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TOOL TO BE MADE
    REAR AXLE
    Removal And Installation
    Disassembly And Assembly
    Planetary Gear Disassembly
    Planetary Gear Adjustment
    Planetary Gear Assembly
    Bearing Preload Adjustment
    Cross Sectional Drawing Of The Rear Axle
    –NON SHIFTABLE PTO
    TABLE OF CONTENTS
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    NON SHIFTABLE PTO
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Pto
    PTO CLUTCH
    Disassembly And Assembly
    Cross Sectional Drawing Of The Pto Clutch
    –SHIFTABLE PTO(SM8-10330)
    TABLE OF CONTENTS
    SPECiFiCATIONS
    SPECIAL TORQUES
    TOOL TO BE MADE
    SHIFTABLE PTO
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Shiftable Pto
    PTO CLUTCH
    Disassembly And Assembly
    Cross Sectional Drawing Of The Pto Clutch
    –SHIFTABLE PTO(SM8-14020)
    TABLE OF CONTENTS
    SPECiFiCATIONS
    SPECIAL TORQUES
    TOOL TO BE MADE
    SHIFTABLE PTO
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Shiftable Pto
    PTO CLUTC
    Disassembly And Assembly
    Cross Sectional Drawing Of The Pto Clutch
    –MFD AXLE
    SPECiFiCATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    GENERAL INFORMATION
    PLANETARY GEAR
    Removal And Installation
    Disassembly And Assembly
    WHEEL HUB
    Disassembly And Assembly
    SWIVEL HOUSING
    Removal And Installation
    Disassembly And Assembly
    DRIVE SHAFT
    Disassembly And Assembly
    CROSS SECTIONAL DRAWING OF THE PLANETARY GEAR ASSEMBLY,
    WHEEL HUB, SWIVEL HOUSING AND DRIVE SHAFT
    MFD AXLE
    Removal And Installation
    Disassembly And Assembly
    DIFFERENTIAL HOUSING
    Disassembly
    DIFFERENTIAL
    Disassembly And Assembly
    Cross Sectional Drawing Of The Differential
    Setting The Position Of The Pinion Shaft
    Pinion Shaft Assembly
    Differential Installation
    Ring Gear Backlash Adjustment
    Differential Bearing Preload Adjustment
    STEERING CYLINDER
    Disassembly And Assembly
    –FRONT PTO
    SPECiFiCATIONS
    SPECIAL TORQUES
    FRONTPTO
    Removal And Installation
    Cx50 And Cx60 Tractors
    Disassembly And Assembly
    Cross Sectional Drawing Of The Front Pto
    Cx70/75, Cx80/85, Cx90/95 And Cx100/105 Tractors
    Disassembly And Assembly
    Cross Sectional Drawing Of The Front Pto
  • -BRAKES
    –SERVICE BRAKES
    SPECIFICATIONS
    SPECIAL TORQUES
    SPECIAL TOOLS
    TOOLS TO BE MADE
    BRAKE DISC
    Removal And Installation
    BRAKE PISTON
    Removal
    Installation And Pressure Testing
    BRAKE SYSTEM LEAKAGE TEST
    MASTER CYLINDER (Tractors Without Hydraulic Trailer Brake Valve)
    Removal
    Installation
    MASTER CYLINDER (Tractors With Hydraulic Trailer Brake Valve)
    Removal
    Installation
    MASTER CYLINDER
    Disassembly And Assembly
    –PARKING BRAKE 2 WHEEL DRIVE TRACTORS
    SPECiFiCATIONS
    SPECIAL TORQUES
    PARKING BRAKE
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Parking Brake
    –HYDRAULIC TRAILER BRAKE
    SPECIAL TORQUES
    HYDRAULIC TRAILER BRAKE
    Removal And Installation
    Disassembly And Assembly
  • -HYDRAULICS
    –HYDRAULIC TROUBLESHOOTING AND SCHEMATICS
    SPECIAL TOOLS
    SPECiFiCATIONS
    HYDRAULIC SYSTEM TROUBLESHOOTING
    Steering System Problems
    Powershift Problems
    Mfd Problems
    Pto Problems
    Differential Lock Problems
    Oil Cooler Problems
    Brake Problems
    Hydraulic Trailer Brake Problems (If Equipped)
    Rear Hitch System Problems
    Remote Valve Circuit Problems
    HYDRAULIC SYSTEM DIAGNOSTIC TESTING
    Test 1 – Main Hydraulic Pump Efficiency
    Test 2 – Main Relief Valve
    Test 3 – Steering Relief Valve Pressure And Cylinder Internal Leakage
    Test 4 – Steering Hydraulic Pump Efficiency
    Test 5 – Regulated Pressure
    Test 6 – Pto Pressure
    Test 7 – Oil Cooler Flow
    Test 8 – Regulated Circuit Leakage Test
    Test 9 – Remote Detent Kick-Out
    CROSS SECTIONAL DRAWINGS AND INDIVIDUAL SCHEMATICS
    Hydraulic Filter
    Main Hydraulic Pump
    Filter Manifold
    Unloading Valve
    Remote Valves
    Hitch Valve
    Edc Manifold
    Hitch Cylinder And Hitch Relief Valve
    Steering Hydraulic Pump
    Steering Hand Pump
    Pressure Regulator Valve Block
    Mfd Solenoid And Clutch
    Cx Hydraulic Schematic, Two Speed Power Shift
    Cx Xtrashift, Hydraulic Schematic
    Cx Xtrashift, Hydraulic Schematic
    –FILTER MANIFOLD AND MAIN HYDRAULIC PUMP
    SPECiFiCATIONS
    SPECIAL TORQUES
    FILTER MANIFOLD
    Removal And Installation
    Disassembly And Assembly
    MAIN HYDRAULIC PUMP
    Disassembly And Assembly
    CROSS SECTION OF FILTER MANIFOLD AND HYDRAULIC FILTER
    CROSS SECTION OF MAIN HYDRAULIC PUMP
    –STEERING HYDRAULIC PUMP
    SPECiFiCATIONS
    SPECIAL TORQUES
    STEERING PUMP
    Removal And Installation
    Cx50 And Cx60 Tractors
    Cx70/75, Cx80/85, Cx90/95 And Cx100/105 Tractors
    –REGULATOR VALVE
    SPECIAL TORQUES
    REGULATOR VALVE
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Regulator Valve
    –UNLOADING VALVE
    SPECIAL TORQUES
    UNLOADING VALVE
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Unloading Valve
    –REMOTE VALVES
    SPECiFiCATIONS
    SPECIAL TORQUES
    REMOTE VALVE
    Removal And Installation
    Disassembly And Assembly
    REMOTE VALVE WITH NO CHECK VALVES
    Disassembly And Assembly
    REMOTE VALVE WITH ONE CHECK VALVE
    Disassembly And Assembly
    REMOTE VALVE WITH TWO CHECK VALVES
    Disassembly And Assembly
    –HITCH VALVE AND EDC MANIFOLD
    SPECiFiCATIONS
    SPECIAL TORQUES
    GENERAL INFORMATION
    HITCH VALVE AND EDC MANIFOLD
    Removal And Installation
    Disassembly And Assembly
    Cross Sectional Drawing Of The Hitch Valve
    –HYDRAULIC LIFT HOUSING SERVICING
    SPECIAL TORQUES
    HYDRAULIC HOUSING
    Removal And Installation
    Disassembly And Assembly
    –FRONT HITCH
    SPECIAL TORQUES
    FRONT HITCH
    Removal And Installation
    Disassembly And Assembly
    HITCH CYLINDER
    Removal And Installation
    Disassembly And Assembly
  • -CHASSIS & MOUNTED EQUIPMENT
    –PEDAL, LEVER AND SWITCH ADJUSTMENTS
    SPECIAL TOOLS
    SPECIAL TORQUES
    FORWARD/REVERSE LEVER ADJUSTMENT
    Forward Position Switch Setting
    BRAKE PEDAL ADJUSTMENT
    Brake Pedal Stop Adjustment
    Cylinder Rod Adjustment
    Brake Pedal Maximum Travel Adjustment
    Brake Light Switch Adjustment
    PTO ADJUSTMENT
    PTO Neutral Start Switch Adjustment
    SHIFTABLE PTO ADJUSTMENT
    HAND AND FOOT THROTTLE ADJUSTMENT
    SPEED/RANGE LINKAGE ADJUSTMENT
    st/nd Speed Linkage
    rd/th Speed Linkage
    Range Linkage
    Range Switch Adjustment
    CREEP LINKAGE ADJUSTMENT
    DIFFERENTIAL LOCK SWITCH ADJUSTMENT
    CLUTCH PEDAL ADJUSTMENT (Tractors Without XtraShift)
    Clutch Slave Cylinder Rod Adjustment
    Clutch Cylinder Rod Adjustment
    Interlock Cable Adjustment
    Clutch Pedal Position Switch
    PARKING BRAKE ADJUSTMENT (MFD)
    PARKING BRAKE ADJUSTMENT (2WD)
    REMOVING AIR FROM THE BRAKE SYSTEM
    –CAB MOUNTINGS
    SPECIAL TORQUES
    SPECIAL TOOLS
    CAB MOUNTINGS
    Inspection
    Removal And Installation
  • -CONTROLLER SYSTEM
    –HITCH CONTROLLER
    SPECIAL TOOLS
    TOOLS TO BE MADE
    GENERAL INFORMATION FOR ELECTRONIC HITCH CIRCUIT
    Hitch Operation
    Hitch Electrical Supply And Ground
    Hitch Component Supply
    HITCH CALIBRATION
    GENERAL INFORMATION FOR HITCH ERROR CODES
    Normal Operation
    No Error Codes Displayed But Hitch Is Not Working Correctly
    Diagnostic Display is Blank
    Failure Modes
    General Notes
    Error Codes That Disable Hitch Motion
    Other Possible Error Indications
    Error Codes That Allow Hitch Operation
    Failures That Are Checked Once
    Double Failures Involving The UP/DOWN Switch
    CALIBRATION ERROR CODE CHART
    READING AND ERASING ERROR CODES
    HITCH SYSTEM PERFORMANCE CODE CHART
    CIRCUIT TESTING
    General Information
    Hitch Operating Circuit
    Test 1 – No Power To Controller (Power And Clean Ground)
    Test 2 – Circuit Shorted To Ground
    Test 3 – Hitch Up/Down Switch And Hitch Enable Lamp
    Test 4 – Hitch Up/Down Switch Circuit
    Test 5 – Hitch Enable Relay Circuit
    Test 6 – Hitch Solenoids Circuit
    Test 7 – R/H Hitch Remote Switch
    Test 8 – Llh Hitch Remote Switch
    Hitch Position Control Circuit
    Test 9 – Hitch Position Potentiometer
    Test 10 – Hitch Position Command Potentiometer
    Test 11 – Hitch Drop Speed Potentiometer
    Test 12 – Hitch Upper Height Potentiometer
    Hitch Load Control Circuit
    Test 13 – Load Pin
    Test 14 – Hitch Load Command Potentiometer
    Test 15 – Hitch Travel Potentiometer
    Test 16 – Hitch Response Potentiometer
    Test 17 – Wheel Speed Sensor
    HARNESS LAYOUT, SCHEMATICS AND CONNECTORS
    Right Hand Console Harness Components
    Transmission And Rear Fender Harness Components
    Hitch Control Schematic Circuit
    Schematic Legend
    Wire Colour Code
    Main Connectors
    –HITCH/MFD/DIFFERENTIAL LOCK CONTROLLER
    SPECIAL TOOLS
    TOOLS TO BE MADE
    DELUXE HITCH CALIBRATION
    Tire Size Calibration and Ride Control Enabling/Disabling
    GENERAL INFORMATION FOR HITCH ERROR CODES
    Normal Operation
    No Error Codes Displayed But Hitch Is Not Working Correctly
    Controller LED
    Failure Modes
    General Notes
    Error Codes That Disable Hitch Motion
    Other Possible Error Indications
    Error Codes That Allow Hitch Operation
    Failures That Are Checked Once
    Double Failures Involving The UP/DOWN Switch
    CALIBRATION ERROR CODE CHART
    READING AND ERASING ERROR CODES
    HITCH SYSTEM PERFORMANCE CODE CHART
    CIRCUIT TESTING
    General Information
    Hitch Operating Circuit
    Test 1 – No Power To Controller (Power And Clean Ground)
    Test 2 – Circuit Shorted To Ground
    Test 3 – Hitch Up/Down Switch And Hitch Enable Lamp
    Test 4 – Hitch Up/Down Switch Circuit
    Test 5 – Hitch Solenoids Circuit
    Test 6 – R/H Hitch Remote Switch
    Test 7 – Llh Hitch Remote Switch
    Hitch Position Control Circuit
    Test 8 – Hitch Position Potentiometer
    Test 9 – Hitch Position Command Potentiometer
    Test 10 – Hitch Drop Speed Potentiometer
    Test 11 – Hitch Upper Height Potentiometer
    Hitch Load Control Circuit
    Test 12 – Load Pin
    Test 13 – Hitch Load Command Potentiometer
    Test 14 – Hitch Travel Potentiometer
    Test 15 – Wheel Speed Sensor
    Slip Limit Control Circuit
    Test 16 – Slip Control Switch
    Test 17 – Slip Control Switch Circuit
    Test 18 – Radar
    Ride Control Circuit
    Test 19 – Ride Control Switch
    Differential Lock Circuit
    Test 20 – Differential Lock Solenoid
    Test 21 – Differential Lock Switch, Auto Differential And Auto Indicator Lamp
    Test 22 – Differential Lock Warning Lamp And Switch
    MFD Circuit
    Test 23 – MFD Solenoid
    Test 24 – MFD Switch and Auto MFD Circuit
    Test 25 – MFD Relay Circuit
    Test 26 – MFD Indicator Lamp
    Brake Switches
    Test 27
    HARNESS LAYOUT, SCHEMATICS AND CONNECTORS
    Instrument Panel Components
    Right Hand Console Harness Components
    Transmission Harness And Fender Harness Components
    Hitch Control Schematic Circuit
    Differential Lock And Mfd Schematic Circuit
    Schematic Symbols
    Schematic Legend
    Wire Colour Code
    Main Connectors
    TIRE RADIUS CONSTANT TABLE
    –TRANSMISSION CONTROLLER, F/N/R AND POWERSHIFT
    SPECIAL TOOLS
    ELECTRONIC TRANSMISSION CONTROL
    Transmission Control Functions
    Controller LED’s
    Error Codes
    Operators Seat Switch Monitor, Park Brake and Alarm
    CALIBRATION
    Calibration Procedure – Method 1 (New Controller)
    Calibration Procedure – Method 2 (Existing Controller Recalibration)
    Tyre Radius Constant Table
    INCHING PEDAL POTENTIOMETER ADJUSTMENT
    ERROR CODES
    General Information
    Retrieving And Identifying Error Codes
    Error Code Quick Reference Guide
    TROUBLESHOOTING GUIDE
    Circuit Testing General Information
    Error Code 20/19
    Error Code 22/12
    Error Code 22/15
    Error Code 24/12
    Error Code 24/15
    Error Code 25/11 & 12
    Error Code 25/15 & 16
    Error Code 26/12
    Error Code 26/15
    Error Code 28/12
    Error Code 28/15
    Error Code 37/23
    Error Code 37/24
    Error Code 37/25
    Multi Error Codes 22/12 , 24/12 And 25/11 & 12
    Multi Error Codes 22/15, 24/15 And 25/15 & 16
    No Error Code
    Controller Led’s Not Illuminated
    No Error Code
    No Forward Drive
    No Error Code
    No Reverse Drive
    No Error Code
    No Forward Or Reverse Drive
    No Error Code
    Return To Neutral Light On When Forward Or Reverse Selected
    No Error Cod
    No Drive In 1St Speed Powershift :
    No Error Code
    No Drive In 2Nd Speed Powershift
    No Error Code
    No Drive In 3Rd Speed Powershift
    No Error Code
    No Drive In 1 St, 2Nd Or 3Rd Speed Powershift
    No Error Code
    Defaults To 1 St Speed Powershift 1 When 2Nd Speed Powershift Selected
    No Error Code
    Defaults To 3Rd Speed Powershift 3 When 1 St And 2Nd Speed
    Powershift Selected
    HARNESS LAYOUT AND CHASSIS GROUND LOCATION
    Instrument Panel Harness Components – Tractors Without Ride Control
    Instrument Panel Harness Components – Tractors With Ride Control
    Right Hand Console Harness Components – Tractors Without Ride Control
    Right Hand Console Harness Components – Tractors With Ride Control
    Transmission Harness Components
    SCHEMATIC CIRCUIT
    MAIN CONNECTORS
    –PROGRAMMING HITCH/MFD/DIFFERENTIAL LOCK CONTROLLER
    SPECIAL TOOLS
    GENERAL INFORMATION
    CONTROLLER PROGRAMMING

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.

Average Rating

3.50

02
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2 Reviews For This Product

  1. 02

    Anonymous (verified owner)

    Verified reviewVerified review - view originalExternal link

    My only suggestion is need to improve picture quality and definition.

  2. 02

    Anonymous (verified owner)

    Verified reviewVerified review - view originalExternal link

    .

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