McCormick XTX145 XTX165 XTX185 XTX200 XTX215 Repair Manual

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Format: PDF (High-Quality PDF Manual)
Language: English
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Factory Service Repair Manual For McCormick XTX Series Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 1540
Bookmarks: Yes
Searchable: Yes
Number: SM 8-15002
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

McCormick XTX145 XTX165 XTX185 XTX200 XTX215

Contents

  • Introduction
  • Engine
  • Clutch
  • Transmission
  • 4wd Front Axle
  • Power Take-Off
  • Hydraulic Circuit
  • Mechanical Power Lift
  • Electrical System
  • Calibration
  • Troubleshooting
  • Air Conditioning System
  • Special Tools

-GENERAL
–SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
SAFETY
GENERAL INFORMATION
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals O-Rings And Gaskets
Shafts
Service Parts
Lubrication
STANDARD TORQUE DATA FOR NUTS AND BOLTS
Chart 1 (Plain Nuts/Bolts)
Chart 2 (Phosphate Coated Nuts/Bolts)
Chart 3 (Zinc or Cadmium Plated Nuts/Bolts)
-ENGINE
General Information
Fuel
Duty – Industrial Applications
Common Rail Engines
Overhaul And Technical Specifications
Tools
Safety Prescriptions
–Error Codes Tier II
–Error Codes Tier III
-ELECTRICAL
–ELECTRICAL SCHEMATICS XTX185, XTX200 TRACTORS AND XTX215 (CUMMINS ENGINE) TRACTORS
SPECIAL TOOLS
CIRCUIT TESTING
General Information
Schematic Symbols
Schematic Legend
Wire Colour Code
EUROPEAN SPECIFICATION FUSE LOCATION AND IDENTIFICATION
AMERICAN SPECIFICATION FUSE LOCATION AND IDENTIFICATION
COMPONENT IDENTIFICATION
Hood Components
XTX185 and XTX200 Engine Components
XTX215 Engine Components
Instrument Panel Components
Right Hand Console Components
(XtraSpeed and XtraSpeed – E Tractors Only)
Right Hand Console Components
(XtraSpeed – E Plus Tractors Only)
Transmission Components
Fender Components (XtraSpeed and XtraSpeed – E Tractors)
Fender Components (XtraSpeed – E Plus Tractors)
Cab Components
Cab Roof Panel Components
NEUTRAL START, COLD START, KEY SWITCH,
CAB POWER, FUEL HEATER
(For XTX185 and XTX200 Tractors)
Neutral Start Circuit
Cold Start Circuit
Fuel Heater
Accessory Power Relay Circuit
Cab Power Relay Circuit
Schematic Circuit (For XTX185 and XTX200 Tractors)
NEUTRAL START, COLD START, KEY SWITCH,
CAB POWER AND WATER IN FUEL (For XTX215 Tractors)
Starter Circuit
Cold Start Circuit
Water in Fuel Circuit
Accessory Power Relay
Cab Power Relay
Schematic Circuit (For XTX215 Tractors)
4TH AUXILIARY/REMOTE VALVE, IMPLEMENT INTERFACE CONNECTOR,
AUXILIARY POWER CONNECTORS AND BEACON LIGHT
4TH Auxiliary/Remote Valve Circuit(XtraSpeed and XtraSpeed – E Tractors Only)
Implement Interface Connector Circuit
Front and Rear 3 Pin Auxiliary Power Connector Circuit
Switched Fender Auxiliary Power Connector Circuit
Beacon Light
Schematic Circuit (For European Specification Tractors)
Schematic Circuit (For American Specification Tractors)
HORN, CIGAR LIGHTER AND SEAT
Horn Circuit
Cigar Lighter Circuit
Electric Air Seat Circuit
Schematic Circuit
RADIO AND INTERIOR LIGHT
Radio Circuit
Interior Light Circuit
Schematic Circuit
BLOWER AND AIR CONDITIONING
(For Tractors Without Automatic Temperature Control)
Blower Circuit
Air Conditioning Circuit
Schematic Circuit
ELECTRIC MIRRORS AND WINDSHIELD WIPER/WASHERS
Electric Mirror Circuit
Front Windscreen Wiper/Washer Circuit
Rear Windscreen Wiper/Washer Circuit
Schematic Circuit (For Tractors Not Equipped With Automatic Temperature Control)
Schematic Circuit (For Tractors Equipped With Automatic Temperature Control)
BRAKE LIGHTS AND AIR TRAILER BRAKE
Brake Light Circuit
Air Trailer Brake Solenoid Circuit
Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Schematic Circuit (For XtraSpeed – E Plus Tractors)
SIDE/TAIL LIGHTS, NUMBER PLATE LIGHTS, RIGHT HAND CONSOLE
LIGHT, TURN SIGNAL AND HAZARD WARNING LIGHTS
(European Specification Tractors Only)
Side/Tail Light, Number Plate Light and
Right Hand Console Light Circuits
Turn Signal and Hazard Warning Light Circuits
Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Schematic Circuit (For XtraSpeed – E Plus Tractors)
WARNING AND TURN SIGNAL LIGHTS (American Specification Tractors Only)
Turn Signal and Warning Light Circuits
Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Schematic Circuit (For XtraSpeed – E Plus Tractors)
GRILLE HEADLIGHTS, CAB MOUNTED HEADLIGHTS
AND REAR FOG LIGHTS
(European Specification Tractors Only)
Grille Headlight Circuit
Cab Mounted Headlight Circuit
Rear Fog Light Circuit
Schematic Circuit
HEADLIGHTS, RIGHT HAND CONSOLE LIGHT
AND TAIL LIGHTS
(American Specification Tractors Only)
Headlights Circuit
Right Hand Console Light Circuit
Rear Tail Light Circuits
Schematic Circuit
WORK LIGHTS
(European Specification Tractors Only)
Rear Work Lights
Front Work Lights
Schematic Circuit
WORK LIGHTS
(American Specification Tractors Only)
Rear Work Lights
Front Work Lights
Schematic Circuit
MAIN CONNECTORS
NOTE: For the controller system circuits, refer to the following sections within the XTX Service Manual
Auxiliary/Remote Valve Controller
Hitch/PTO Controller
Indedendent Front Suspension Axle Controller
Cab and Transmission Controller
Instrument Cluster Controller
Cab Suspension Controller
Automatic Temperature Control
–INSTRUMENT CLUSTER PROGRAMMING XTX Series Tractors
GENERAL INFORMATION
IGNITION ON/RUN MODE
During normal operation
Entering The Programming Mode
Area Function (Menu 1)
Distance Function (Menu 2)
Percentage Wheel Slip (Menu 3)
Electrical System Voltage (Menu 4)
Cluster Hitch Position Display Calibration (Menu 5)
Rear Hitch Calibration (Menu 6)
Rear PTO Calibration (Menu 7)
Transmission Calibration (Menu 8)
Dynamic Calibration (Menu 9)
Cab Suspension Calibration (Menu 10)
Timer Function (If Equipped) (Menu 11)
ACCESSORY MODE
Entering The Programming Mode
Programming MPH or km/h (Menu 1)
Programming Tyre Radius (Menu 2)
Tire Radius Constant Table
Programming the Service Intervals (Menu 3)
Service Reminders (Menu 4)
Programming Implement Width (Menu 5)
Programming the “OLd” Instrument Cluster Hours (Menu 6)
Programming the PTO Constants
(ALL PTO options) (Menu 7)
Programming A True Ground Speed Sensor (Radar) Constant (Menu 8)
Programming the Axle Ratio Constants (Menu 9)
Programming the Auxiliary/Remote Valve Constants (Menu10)
–BATTERY SERVICING AND TESTING
SPECIAL TOOLS
SAFETY PROCEDURES
MAINTENANCE
Electrolyte Level
Inspecting and Cleaning the Battery, Cables and Terminals
BATTERY TESTING
Method One – Five Step Battery Test
Method Two – Using Heavy Duty Battery Tester
CHARGING THE BATTERY
PREPARING A DRY CHARGED BATTERY FOR USE
BOOSTER BATTERY CONNECTIONS
-STEERING
–STEERING COLUMN AND STEERING HAND PUMP REMOVAL
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING COLUMN
Removal and Installation
Disassembly and Assembly
STEERING HAND PUMP
Removal
Installation
–REXROTH STEERING HAND PUMP XTX 185, 200 AND 215 TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING HAND PUMP
Disassembly
Inspection
Assembly
-TRANSMISSION
–HOW IT WORKS
Introduction
Transmission Construction
Drive Path Description
Transmission Layouts
Powershift Clutch Pressure Testing
Powershift Solenoid Location
Creeper Speed
Forward And Reverse Shuttle
Forward Reverse Manifold
Transmission Control
Four Speed Range Section
Range Selection Xtraspeed-E & E Plus Tractors
Mfd Drive And Park Brake
Rear Axle
Differential
Rear Axle Options
Pto And Hydraulic Pump Drive
Pto Clutch
Shiftable Two Speed Pto / Or E/ Rpm
(Europe Only)
Shiftable Two Speed Pto / Or E/ Rpm
(Europe Only)
Mfd Clutch
Mfd Axles
Mfd Differential
Park Lock Assembly
–GUIDELINES FOR SEPARATING THE SPEED AND RANGE TRANSMISSIONS XTX185, 200 AND 215 TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
GUIDELINES FOR SEPARATING THE SPEED AND RANGE TRANSMISSION
–POWERSHIFT TRANSMISSION SERVICING XTX SERIES TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TRANSMISSION FRONT COVER
Removal and Installation
Front Cover Oil Seal
INPUT SHAFT AND DROPSHAFT
Removal
Installation
INPUT SHAFT
Disassembly
Assembly
Cross Sectional Drawing of the Input Shaft
DROPSHAFT
Disassembly
Assembly
Cross Sectional Drawing of the Dropshaft
Cross Sectional Drawing of the Powershift Transmission
HIGH AND LOW SPEED CLUTCH SHAFTS
Removal
Installation
LOW SPEED CLUTCH SHAFT
Disassembly
Assembly
Cross Sectional Drawing of the Low Speed Clutch Shaft
HIGH SPEED CLUTCH SHAFT
Disassembly
Assembly
Cross Sectional Drawing of the High Speed Clutch Shaft
Cross Sectional Drawing of the High and Low Speed Transmission
–RANGE TRANSMISSION SERVICING XTX185, 200 AND 215 TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
BEARING CARRIER HOUSING
Removal
Installation
PINION AND SHUTTLE SHAFT
Removal
Installation
INTERMEDIATE SHAFT
Disassembly
Assembly
Cross Sectional Drawing of the Intermediate Shaft
SHUTTLE SHAFT
Disassembly
Assembly
Cross Sectional Drawing of the Shuttle Shaft
PINION SHAFT
Disassembly and Assembly
First Gear Shimming Procedure
Synchronizer
Disassembly and Assembly
Pinion Shaft Centre Support
Disassembly and Assembly
Cross Sectional Drawing of the Pinion Shaft
PINION SHAFT SETTINGS
Pinion Shaft Mounting Distance
Pinion Shaft Bearing Preload Setting
–DIFFERENTIAL AND DIFFERENTIAL LOCK SERVICING XTX185, 200 AND 215 TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DIFFERENTIAL AND DIFFERENTIAL LOCK
GENERAL INFORMATION
DIFFERENTIAL AND DIFFERENTIAL LOCK
Removal
Disassembly
Assembly
Installation
Cross Sectional Drawing of the Differential Assembly
DIFFERENTIAL ADJUSTMENTS
Differential Bearing Preload Adjustment
Pinion/Ring Gear Backlash Adjustment
PINION/RING GEAR TOOTH PATTERN
Correct Tooth Pattern
Incorrect Tooth Pattern
–MFD CLUTCH SERVICING XTX SERIES TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
MFD CLUTCH SERVICING
Removal
Disassembly
Assembly
Installation
Cross Sectional Drawing of the Type 1 MFD Clutch
Cross Sectional Drawing of the Type 2 MFD Clutch
–REAR AXLE REMOVAL XTX185, 200 AND 215 TRACTORS
SPECIAL TORQUES
AXLE REMOVAL
Removal
Installation
–PTO SERVICING – SHIFTABLE/REVERSIBLE XTX185, 200 AND 215 TRACTORS
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
PTO HOUSING
Removal
Installation
PTO CLUTCH
Removal and Disassembly
Assembly and Installation
Cross Sectional Drawing of the PTO Clutch
SHIFTABLE PTO
Disassembly
Assembly
Cross Sectional Drawing of the Shiftable PTO
REVERSIBLE PTO
Disassembly
Assembly
Cross Sectional Drawing of the Reversible PTO
–MFD FRONT AXLE XTX SERIES TRACTORS 20.29 AXLES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DISASSEMBLY OPERATIONS
Steering cylinder group
Epicyclic reduction gear
Wheel hub group
Axle beam group
Differential support group
Pinion group
Differential group
ASSEMBLY OPERATIONS
Pinion group
Differential group
Differential carrier group
Axle beam group
Wheel hub group
Epicyclic reduction gear
Steering cylinders group
Toe-in adjustment
Steering angle adjustment
Testing after assembly
–MFD FRONT AXLE XTX SERIES TRACTORS 20.43 AXLES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DISASSEMBLY OPERATIONS
Steering cylinder group
Epicyclic reduction gear group
Wheel hub group
Axle beam group
Differential support group
Differential group
Pinion group
ASSEMBLY OPERATIONS
Pinion group
Differential group
Differential support group
Axle beam group
Wheel hub group
Epicyclic reduction gear group
Steering cylinder group
Toe-in adjustment
Steering angle adjustment
Testing after assembly
–FRONT SUSPENDED AXLE XTX SERIES TRACTORS 20.29 AXLES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DISASSEMBLY OPERATIONS
Potentiometer
Steering cylinder unit
Epicyclic reduction gear
Wheel hub unit
Torsion bar unit
Swivel housing unit
Universal joints
Suspension cylinder
Upper arm
Lower arm
Differential support unit
Pinion unit
Differential unit
ASSEMBLY OPERATIONS
Differential unit
Pinion unit
Differential unit support
Lower arm
Upper arm
Suspension cylinder
Universal Joint
Swivel housing unit
Torsion bar unit
Torsion bar preload adjustment
Wheel hub unit
Epicyclic reduction gear unit
Steering cylinder unit
Toe-in and steering angle adjustment
Arms sensor
–FRONT SUSPENDED AXLE XTX SERIES TRACTORS 20.43 AXLES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DISASSEMBLY OPERATIONS
potentiometer
Steering cylinder unit
Epicyclic reduction gear
Wheel hub unit
Torsion bar unit
Swivel housing unit
Universal joints
Suspension cylinder
Upper arm
Lower arm
Differential support unit
Pinion unit
Differential unit
ASSEMBLY OPERATIONS
Differential unit
Pinion unit assembly
Differential unit support
Lower arm
Upper arm
Suspension cylinder
Universal Joint
Swivel housing unit
Torsion bar unit
Torsion bar preload adjustment
Wheel hub unit
Epicyclic reduction gear unit
Steering cylinder unit
Toe-in and steering angle adjustment
Arms sensor group
-BRAKES
–XTX BRAKES HOW IT WORKS
BRAKE SYSTEM
Service Brakes General
Park Brake
Optional Park Lock
Brake Disc Housing
BRAKE ACTUATION
General Description
SERVICE BRAKES
General Description
Brake Application
Self Adjusting Mechanism
PARKING BRAKE
General Description
Operation
Optional Mechanical Parking Lock
HYDRAULIC TRAILER BRAKE
General Description
REXROTH VALVE
Brakes Off
Brakes Applied
Maximum Trailer Brake Pressure
Rexroth Hydraulic Trailer Brake Valve Schematic
HUSCO HYDRAULIC TRAILER BRAKE VALVE
General Description
Brakes in Off Position
Brakes Applied
Brakes at Maximum Pressure
Husco Hydraulic Trailer Brake Valve Schematic
SLANZI TRAILER BRAKE VALVE
General Description
Trailer brakes connected and tractor brakes not applied
Trailer brakes connected and tractor brakes applied
Schematic Drawing Of Slanzi Hydraulic Trailer Brake Valve
REMOVING AIR FROM THE TRACTOR SERVICE BRAKES
PNEUMATIC (AIR) TRAILER BRAKING SYSTEM
General Description
Inshot System
SYSTEM LAYOUT
Compressor
Pressure Control Valve
Air Storage
Air Pressure Warning
Fluid Reaction Valves
Trailer Park Brake Operation
Activation of the Air Trailer Brakes
Single Line System
AIR TRAILER BRAKE SCHEMATIC
–SERVICE BRAKES XTX185, 200 and 215 Tractors
SERVICE BRAKES
Tractors With Three Separator Plates
Removal
Installation
Tractors With Two Separator Plates
Removal
Installation
-HYDRAULICS
–XTX HYDRAULICS HOW IT WORKS
INTRODUCTION
General Information
Hydraulic Circuits
Hydraulic Pumps
Hydraulic Pipe Seals
XTX185 to 215 HYDRAULIC SYSTEM – BASIC LAYOUT
General Description
Specifications
HYDRAULIC SCHEMATIC
Legend
XTX Hydraulic Schematic (Rexroth PFC Pump)
TRANSMISSION LUBRICATION CIRCUIT AND PFC PUMP SUPPLY
General Description
Oil Inlet Suction Screen
Charge/lubrication Pump
Pump Location and Drive
Charge/Lubrication Pump flow and pressure
Main Filter Housing
Main Filter Specifications
Filter By-pass
Differential Pressure Switch
Lubrication Pressure Relief Valve
PFC HYDRAULIC PUMP
Rexroth PFC Pump
PFC Axle Piston Pump
PFC Piston Pump Signal Circuit
PFC PUMP SIGNAL CIRCUIT
General Description
Operating Modes
Low Pressure Stand-by – (at engine start up)
Pressure and Flow Supply
Increased Flow Demand
Decreased Flow Demand
Maximum Pressure Limitation
Return to Low Pressure Stand-by
PRIORITY AND REGULATOR VALVE
General Description
Steering Priority Spool
Steering Main Relief Valve
Dynamic Orifice
REGULATED PRESSURE CONTROL CIRCUIT (P1)
General Description
Regulated Pressure Control Spool
Circuit description
POWERSHIFT CONTROL VALVE
General Description
Solenoids
Electronic Control Module (ECM)
Pulse Width Modulation (PWM)
FORWARD/REVERSE MANIFOLD
General Description
Electronic Control System
FORWARD/REVERSE SOLENOID OPERATION
Solenoid Off – Diagram 1
Solenoid On – Diagram 2
FORWARD AND REVERSE CONTROL
General description
Automatic Clutch Control
Forward Drive Engaged
Reverse Drive Engaged
Direction Change Without using the Clutch Pedal
PTO CONTROL
General Description
Pulse Width Modulation (PWM)
PTO OFF – Diagram 1
PTO ON – Diagram 2
DIFFERENTIAL LOCK & MFD CONTROL
Differential Lock General Description
Differential Lock OFF
Differential Lock ON
MFD Control General Description
MFD Off
MFD On
SERVO POWER RANGE SELECTOR
RANGE SELECTION (XtraSpeed-E & XtraSpeed-Eplus Tractors)
General Description
Control
CREEP SPEED SELECTION
General Description
Creeper Disengaged
Creeper Engaged
PARK LOCK
General Description
Park Lock Disengaged
Park Lock Engaged
Manual Operation Of The Park Lock
REMOTE AUXILIARY VALVES
General Description
High Pressure Main Circuit
4 SECTION 8
DT30-10203 Issued 09-2006
MECHANICALLY OPERATED AUXILIARY REMOTE VALVES
Raise position (Diagram 1)
Lower Position (Diagram 2)
Float Position (Diagram 3)
Signal Check Valves
Operation of the Priority Flow Control Spool (21h)
Operation of the Detent mechanism
MECHANICALLY OPERATED AUXILIARY REMOTE VALVES (Non Priority)
General Description
Operation of the flow control spool (22i)
Operating more than one remote valve
ELECTRICALLY OPERATED AUXILIARY REMOTE VALVES
General Description
Auxiliary Solenoid Valve(23p)
XtraSpeed & XtraSpeed-E 4th valve
Neutral Position
Raise Position
Lower Position
XtraSpeed-Eplus Valves Position 1 to 4
Valve operation (raise)
Valve operation (lower)
Valve operation (float)
Motor Remote Spool Operation
HYDRAULIC POWER BEYOND
General Description
Hydraulic Test points
ELECTRONIC HITCH AND PTO CONTROLLER (EHC)
General Description
Pulse Width Modulation (PWM)
Operator Control of the Hitch
Operating in Position Control
Operating in Load Control (Lower Link Sensing)
HITCH HYDRAULIC CIRCUIT
General Description
Hitch in Neutral
Hitch Raising
Hitch Lowering
–CHARGE/LUBRICATION PUMP XTX185, 200 AND 215 TRACTORS
CHARGE/LUBRICATION PUMP
Removal
Installation
–BOSCH REMOTE VALVES XTX SERIES TRACTORS
SPECIAL TORQUES
REMOTE VALVES
Removal and Installation
REMOTE VALVE
Disassembly and Assembly
REMOTE VALVE (ELECTRONIC)
Disassembly and Assembly
CHECK VALVE
Disassembly and Assembly
Check valve pin
REMOTE VALVE END PLATE
Disassembly and Assembly
REMOTE VALVE END PLATE WITH FORTH REMOTE VALVE
Disassembly and Assembly
REMOTE VALVE END PLATE MANIFOLD
Disassembly and Assembly
-PEDAL, LEVER AND SWITCH ADJUSTMENTS XTX SERIES TRACTORS
SPECIAL TORQUES
SPECIAL TOOLS
HAND AND FOOT THROTTLE ADJUSTMENT
PARKING BRAKE ADJUSTMENT
BRAKE PEDAL
Brake Pedal Stop Adjustment
Master Cylinder Rod Adjustment
Brake Pedal Maximum Travel Adjustment
Brake Light Switch Adjustment
DROMONE AUTO HITCH ADJUSTMENT (if Equipped)
Cable Adjustment
Lift Rod Adjustment
CBM AXLA AUTO HITCH ADJUSTMENT (if Equipped)
Cable Adjustment
Lift Rod Adjustment
SHIFTABLE PTO ADJUSTMENT
REMOTE CONTROL VALVE LINKAGE
RANGE SELECTOR LINKAGE
(XtraSpeed Tractors)
RANGE SELECTOR SWITCHES
(XtraSpeed Tractors)
RANGE SELECTOR LINKAGE
(XtraSpeed – E and XtraSpeed – E Plus Tractors)
REMOVING AIR FROM THE BRAKE SYSTEM
-CONTROLS
–XTX ELECTRONIC CONTROLLER HOW IT WORKS
INTRODUCTION
XTX Tractor electrical system
What is CAN BUS
XTX TRACTOR CAN BUS LAYOUT
General Description
Control modules
CONTROLLER LOCATIONS
Engine Controller
Transmission Controller
Hitch/PTO and Cab Controllers (XtraSpeed and XtraSpeed-E)
Hitch/PTO Controller, Cab Controller and Auxiliary Valve Controller (XtraSpeed-Eplus)
Instrument Cluster
Automatic Temperature Control (ATC) – (If Equipped)
Cab Suspension Controller- (If Equipped)
Independent Front Suspension (IFS) Controller – (If Equipped)
INSTRUMENT CLUSTER
General Description
ERROR CODES
General Description
Instrument cluster displayed error codes
“McCORMICK DIAGNOSTIC CENTRE” (MDC) ELECTRONIC SERVICE TOOL
CONTROLLER LOGIC
CAN MESSAGES FOR CAB CONTROLLER (CC 4)
CAB CONTROLLER (CC4) LOGIC CHART
CAN MESSAGES FOR TRANSMISSION CONTROLLER (TC 4)
TRANSMISSION CONTROLLER (TC 4) LOGIC CHART
ENGINE CONTROLLER CAN MESSAGES
ENGINE ELECTRONIC CONTROLLER LOGIC CHART XTX185 & 200 ONLY
ENGINE CONTROLLER CAN MESSAGES
ENGINE ELECTRONIC CONTROLLER LOGIC CHART XTX215 ONLY
CAN MESSAGES FOR INSTRUMENT CLUSTER
XTX TRACTOR INSTRUMENT CLUSTER LOGIC CHART
CAN MESSAGES FOR HITCH & PTO CONTROLLER
COMBINED HITCH & PTO CONTROLLER LOGIC CHART
CAN MESSAGES FOR AUXILIARY VALVE CONTROLLER (E-Plus only)
AUXILIARY VALVE CONTROLLER AND VALVE SLICE LOGIC CHART (E-Plus only)
–AUXILIARY/REMOTE VALVE CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
GENERAL INFORMATION FOR ELECTRONIC
AUXILIARY/REMOTE VALVE CONTROL
Auxiliary/Remote Valve Operation
CAN Bus Communication
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
AUXILIARY/REMOTE VALVE MANUAL OPERATION
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Auxiliary/Remote Valve Controller Error Codes
No Auxiliary/Remote Valve Controller Error
(No Power to Auxiliary/Remote Valve Controller)
Controller Error Code 10
Controller Error Code 11
Controller Error Code 12
Controller Error Code 13
Controller Error Code 14
Controller Error Code 15
Controller Error Code 16
Controller Error Code 17
Controller Error Code 20
Controller Error Code 21
Controller Error Code 22
Controller Error Code 23
Controller Error Code 24
Controller Error Code 25
Controller Error Code 26
Controller Error Code 27
Controller Error Code 30
Controller Error Code 31
Controller Error Code 32
Controller Error Code 33
Controller Error Code 34
Controller Error Code 35
Controller Error Code 36
Controller Error Code 37
Controller Error Code 40
Controller Error Code 41
Controller Error Code 42
Controller Error Code 43
Controller Error Code 44
Controller Error Code 45
Controller Error Code 46
Controller Error Code 47
Controller Error Code 50
Controller Error Code 51
Controller Error Code 52
Controller Error Code 53
Controller Error Code 54
Controller Error Code 55
Controller Error Code 56
Controller Error Code 57
Controller Error Code 60
Controller Error Code 61
Controller Error Code 62
Controller Error Code 63
Controller Error Code 64
Controller Error Code 65
Controller Error Code 73
Controller Error Code 74
Controller Error Code 75
Controller Error Code 76
Controller Error Code 77
Multiple Controller Potentiometer Low Signal Error Codes
Multiple Controller Potentiometer High Signal Error Codes
Auxiliary/Remote Valve Error Codes
Valve Error Code 17 and 18
Valve Error Code 19 and 20
Valve Error Code 21
Valve Error Code 22
Valve Error Code 23
Valve Error Code 33
Valve Error Code 34
Valve Error Code 35
Valve Error Code 36
Valve Error Code 37
Valve Error Code 38
Valve Error Code 65
Valve Error Code 66
Valve Error Code 67
Valve Error Code 129
Valve Error Code 130
Valve Error Code 131
COMPONENT IDENTIFICATION
Right Hand Console and Armrest Components
Rear Fender and Transmission Components
SCHEMATIC CIRCUIT
MAIN CONNECTORS
–HITCH/PTO CONTROLLER (HITCH, PTO, MFD AND DIFFERENTIAL LOCK) CALIBRATION, ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
ELECTRONIC HITCH AND PTO CONTROL GENERAL INFORMATION
CAN Bus Communication
Hitch Operation
PTO Control Operation
Operators Seat Switch Monitor and Alarm
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
HITCH CALIBRATION
PTO CALIBRATION
CIRCUIT TESTING
General Information
CONTROLLER ERROR CODE TROUBLESHOOTING GUIDE
PTO Error Codes
PTO Error Code 1104
PTO Error Code 1105
PTO Error Code 1106
PTO Error Code 1201
PTO Error Code 1202
PTO Error Code 1204
PTO Error Code 1205
PTO Error Code 1206
PTO Error Code 1303
PTO Error Code 1304
PTO Error Code 1401
PTO Error Code 1402
PTO Error Code 1501
PTO Error Code 1502
PTO Error Code 1503
PTO Error Code 1601
PTO Error Code 1602
PTO Error Code 1603
PTO Error Code 1604
PTO Error Code 1605
PTO Error Code 1606
PTO Error Code 1607
PTO Error Code 1608
PTO Error Code 1609
PTO Error Code 1701
PTO Error Code 1702
PTO Error Code 1703
PTO Error Code 1704
PTO Error Code 1706
PTO Error Code 1707
PTO Error Code 1801
PTO Error Code 1803
PTO Error Code 1804
PTO Error Code 1805
PTO Error Code 1806
PTO Error Code 1807
PTO Error Code 1808
PTO Error Code 1809
PTO Error Code 1810
PTO Error Code 1811
Hitch Error Codes
Hitch Error Code 2164
Hitch Error Code 2165
Hitch Error Code 2166
Hitch Error Code 2167
Hitch Error Code 2168
Hitch Error Code 2169
Hitch Error Code 2170
Hitch Error Code 2171
Hitch Error Code 2173
Hitch Error Code 2174
Hitch Error Code 2175
Hitch Error Code 2176
Hitch Error Code 2177
Hitch Error Code 2178
Hitch Error Code 2201
Hitch Error Code 2202
Hitch Error Code 2203
Hitch Error Code 2206
Hitch Error Code 2207
Hitch Error Code 2208
Hitch Error Code 2209
Hitch Error Code 2210
Hitch Error Code 2211
Hitch Error Code 2212
Hitch Error Code 2213
Hitch Error Code 2214
Hitch Error Code 2215
Hitch Error Code 2300
Hitch Error Code 2301
Hitch Error Code 2302
Hitch Error Code 2303
Hitch Error Code 2304
Hitch Error Code 2305
Hitch Error Code 2306
Hitch Error Code 2307
Hitch Error Code 2308
Hitch Error Code 2309
Hitch Error Code 2310
Hitch Error Code 2311
Hitch Error Code 2313
Hitch Error Code 2314
Hitch Error Code 2401
Hitch Error Code 2402
Hitch Error Code 2403
Hitch Error Code 2404
Hitch Error Code 2405
Hitch Error Code 2406
Hitch Error Code 2407
Hitch Error Code 2408
Hitch Error Code 2409
Hitch Error Code 2410
Hitch Error Code 2411
Hitch Error Code 2412
COMPONENT IDENTIFICATION
Instrument Panel Components
Right Hand Console Components (XtraSpeed Tractors Only)
Right Hand Console Components (XtraSpeed – E Tractors Only)
Right Hand Console and Armrest Components
(XtraSpeed – E Plus Tractors Only)
Rear Fender Components (XtraSpeed – E Plus Tractors Only)
Transmission Components (European Specification Tractors)
Transmission Components (American Specification Tractors)
HITCH/PTO CONTROLLER SCHEMATIC CIRCUITS
Hitch/PTO Controller Pin Identification
Hitch/PTO Schematic Circuit (For XtraSpeed Tractors)
Hitch/PTO Schematic Circuit (For XtraSpeed – E Tractors)
Hitch/PTO Schematic Circuit (For XtraSpeed – E Plus Tractors)
Differential and MFD Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Differential and MFD Schematic Circuit (For XtraSpeed – E Plus Tractors)
CAN BUS SCHEMATIC CIRCUITS
CAN Bus Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
CAN Bus Schematic Circuit (For XtraSpeed – E Plus Tractors)
MAIN CONNECTORS
–INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER CALIBRATION, ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
GENERAL INFORMATION AXLE CONTROL
CALIBRATION
General Information
Calibration Procedure
AXLE POSITION SENSORS
Position Sensor Check
Axle Position Sensor Adjustment
MANUAL LOWERING OF THE FRONT AXLE
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Error Code 21
Error Code 22
Error Code 31
Error Code 32
No Error Code –
Axle Suspension Does Not Operate (XtraSpeed and XtraSpeed – E Tractors Only)
No Error Code – Axle Suspension Does Not Operate (XtraSpeed – E Plus Tractors Only)
No Error Code – Axle Will Not Operate in Manual Mode
No Error Code – Axle Will Not Raise to Mid position in Suspension Mode,
Only Right Hand Side of Axle Raises in Manual Mode
No Error Code – Axle Will Not Raise to Mid position in Suspension Mode,
Only Left Hand Side of Axle Raises in Manual Mode
No Error Code – Axle Will Not Remain at the Lowest Position in the Manual Mode
No Error Code – Axle Will Not Remain at the Highest Position in the Manual Mode
No Error Code – Axle Will Not Automatically go into Suspension Mode Above 14 Km/h
COMPONENT IDENTIFICATION
Right Hand Console Components
(XtraSpeed and XtraSpeed – E Tractors Only)
Right Hand Console Components (XtraSpeed – E Plus Tractors Only)
Transmission Components
Front Axle Components
Front Axle Suspension Controller Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Front Axle Suspension Controller Schematic Circuit (For XtraSpeed – E Plus Tractors)
MAIN CONNECTORS
–CAB CONTROLLER AND TRANSMISSION CONTROLLER CALIBRATION, ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
SPECIFICATIONS
GENERAL INFORMATION FOR ELECTRONIC TRANSMISSION CONTROL
Cab Controller
Transmission Controller
CAN Bus Communication
TRANSMISSION CALIBRATION
Transmission Calibration – General Information
Transmission Calibration – Selection Procedure
Transmission Calibration For XtraSpeed Tractors up to PIN JJE3500983 Only
Transmission Calibration For XtraSpeed Tractors From PIN JJE3500983 Only
Transmission Calibration For XtraSpeed – E and E Plus Tractors Only
Transmission Calibration Error Codes
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
ERROR CODE TROUBLESHOOTING GUIDE
Transmission Controller Error Codes
Transmission Error Code 5000 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5001 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5002 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5003 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5004 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5005 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5006 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5007 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5008 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5009 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5010 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5011 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5012 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5013 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5014 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5015 (XtraSpeed E and XtraSpeed E-Plus Tractors Only)
Transmission Error Code 5016
Transmission Error Code 5017
Transmission Error Code 5018
Transmission Error Code 5019
Transmission Error Code 5020
Transmission Error Code 5021
Transmission Error Code 5022
Transmission Error Code 5023
Transmission Error Code 5024
Transmission Error Code 5025
Transmission Error Code 5026
Transmission Error Code 5027
Transmission Error Code 5028
Transmission Error Code 5029
Transmission Error Code 5030
Transmission Error Code 5031
Transmission Error Code 5032
Transmission Error Code 5033
Transmission Error Code 5034
Transmission Error Code 5035
Transmission Error Code 5036
Transmission Error Code 5037
Transmission Error Code 5038
Transmission Error Code 5039
Transmission Error Code 5040
Transmission Error Code 5041
Transmission Error Code 5042
Transmission Error Code 5043
Transmission Error Code 5044
Transmission Error Code 5045
Transmission Error Code 5046
Transmission Error Code 5047
Transmission Error Code 5048
Transmission Error Code 5049
Transmission Error Code 5050
Transmission Error Code 5051
Transmission Error Code 5052
Transmission Error Code 5053
Transmission Error Code 5062
Transmission Error Code 5063
Transmission Error Code 5064
Transmission Error Code 5065
Transmission Error Code 5066
Transmission Error Code 5067
Transmission Error Code 5068
Transmission Error Code 5069 (XtraSpeed Tractors from PIN JJE3500983,
XtraSpeed – E and XtraSpeed – E Plus Tractors)
Transmission Error Code 5070 (XtraSpeed Tractors from PIN JJE3500983, XtraSpeed – E and XtraSpeed – E Plus Tractors)
Transmission Error Code 5071 (XtraSpeed Tractors from PIN JJE3500983, XtraSpeed – E and XtraSpeed – E Plus Tractors)
Transmission Error Code 5072 (XtraSpeed Tractors from PIN JJE3500983, XtraSpeed – E and XtraSpeed – E Plus Tractors)
Transmission Error Code 5081
Transmission Error Code 5082
Transmission Error Code 5083
Transmission Error Code 5084
Transmission Error Code 5085
Transmission Error Code 5087
Transmission Error Code 5088
Transmission Error Code 5089
Transmission Error Code 5091
Transmission Error Code 5093
Transmission Error Code 5095/5096
Transmission Error Code 5098
Transmission Error Code 5099
Transmission Error Code 5100
Transmission Error Code 5101
Transmission Error Code 5102
Transmission Error Code 5103
Transmission Error Code 5105
Transmission Error Code 5106
Transmission Error Code 5107
Cab Controller Error Codes
Cab Error Code 5300
Cab Error Code 5301
Cab Error Code 5302
Cab Error Code 5303
Cab Error Code 5304
Cab Error Code 5305
Cab Error Code 5307
Cab Error Code 5309
Cab Error Code 5311
Cab Error Code 5315
Cab Error Code 5316
Cab Error Code 531 (XtraSpeed – E Plus Tractors Only)
Cab Error Code 5318 (XtraSpeed – E Plus Tractors Only)
Cab Error Code 5319
Cab Error Code 5320
Cab Error Code 5321
Cab Error Code 5322
Cab Error Code 5323
Cab Error Code 5324
Cab Error Code 5326
Cab Error Code 5327
Cab Error Code 5328
CIRCUIT TESTING
General Information
COMPONENT IDENTIFICATION
Instrument Panel Components
Right Hand Console Components (XtraSpeed Tractors Only)
Right Hand Console Components (XtraSpeed – E Tractors Only)
Right Hand Console Components (XtraSpeed – E Plus Tractors Only)
Rear Fender Components (XtraSpeed – E Plus Tractors Only)
Transmission Components
TRANSMISSION CONTROLLER SCHEMATIC CIRCUITS
Transmission Controller Pin Identification
Transmission Controller Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
Transmission Controller Schematic Circuit (For XtraSpeed – E Plus Tractors)
CAB CONTROLLER SCHEMATIC CIRCUITS
Cab Controller Pin Identification
Cab Controller Schematic Circuit (For XtraSpeed Tractors up to PIN JJE3500311)
Cab Controller Schematic Circuit (For XtraSpeed Tractors from PIN JJE3500312 to JJE3500982)
Cab Controller Schematic Circuit (For XtraSpeed Tractors from PIN JJE3500983)
Cab Controller Schematic Circuit (For XtraSpeed – E Tractors up to PIN JJE3500311)
Cab Controller Schematic Circuit (For XtraSpeed – E Tractors from PIN JJE3500312)
Cab Controller Schematic Circuit (For XtraSpeed – E Plus Tractors up to PIN JJE3500311)
Cab Controller Schematic Circuit (For XtraSpeed – E Plus Tractors from PIN JJE3500312)
CAN BUS SCHEMATIC CIRCUITS
CAN Bus Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
CAN Bus Schematic Circuit (For XtraSpeed – E Plus Tractors)
MAIN CONNECTORS
–INSTRUMENT CLUSTER CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
INSTRUMENT CLUSTER GENERAL INFORMATION
CAN Bus Communication
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Error Code 100
Error Code 101
Error Code 102
Error Code 103
Error Code 103
Error Code 200
Error Code 201
Error Code 202
Error Code 300
Error Code 301 (XTX185 and XTX200 Tractors Only)
Error Code 301 (XTX215 Tractors Only)
Error Code 302
Error Code 303
Error Code 304 (XtraSpeed – E Plus Tractors Only)
Error Code 305
COMPONENT IDENTIFICATION
Instrument Рзпе! Components
Right Hand Console Components (XtraSpeed and XtraSpeed – E Tractors Only)
Right Hand Console and Armrest Components (XtraSpeed – E Plus Tractors Only)
Engine Components – XTX185 3nd XTX200 Tractors
Engine Components – XTX215 Tractors
Transmission Components
INSTRUMENT CLUSTER SCHEMATIC CIRCUIT
CAN BUS SCHEMATIC CIRCUIT
CAN Bus Schematic Circuit (For XtraSpeed 3nd XtraSpeed – E Tractors)
CAN Bus Schematic Circuit (For XtraSpeed – E Plus Tractors)
MAIN CONNECTORS
–CONTROLLER AND INSTRUMENT CLUSTER SOFTWARE REPROGRAMMING (USING THE MCCORMICK DIAGNOSTIC CENTRE)
SPECIAL TOOLS
GE NERAL INFORMATION
1O14T1AVG COMMUNICATIONS ADAPTERCONNECTION
AUXILIARY REMOTE VALVE
CONTROLLER PROGRAMMING
AUXILIARY REMOTE VALVE CONFIGURATION
AUXILIARY REMOTE VALVE NUMBERING
INSTRUkENT CLUSTER PROGRAMMING
HITCH CAB, TRANSMSSION AND CAB SUSPENSION CONTROLLER PROGRAMMING
HITCH CONTROLLER CONFIGURATION
TRANSMSSION CONTROLLER CONFIGURATION
–CAB SUSPENSION CONTROLLER ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
CAB SUSPENSION CONTROLLER GENERAL INFORMATION
CAN Bus Communication
ERROR CODES GENERAL INFORMATION
Retrieving Instrument Cluster Displayed Active Error Codes
CAB SUSPENSION CALIBRATION
CAB LOWERING PROCEDURE
CIRCUIT TESTING
General Information
ERROR CODE TROUBLESHOOTING GUIDE
Error Code 66
Error Code 67
Error Code 68
Error Code 69
Error Code 70
Error Code 71
Error Code 72
Error Code 73
Error Code 74
Error Code 75
Error Code 76
Error Code 77
Error Code 78
CAB SUSPENSION COMPONENT IDENTIFICATION
CAB SUSPENSION SCHEMATIC CIRCUIT
CAN BUS SCHEMATIC CIRCUIT
CAN Bus Schematic Circuit (For XtraSpeed and XtraSpeed – E Tractors)
CAN Bus Schematic Circuit (For XtraSpeed – E Plus Tractors)
MAIN CONNECTORS
–AUTOMATIC TEMPERATURE CONTROL ERROR CODES, TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
AUTOMATIC TEMPERATURE CONTROL GENERAL INFORMATION
SYSTEM OPERATION
CENTIGRADE FAHRENHEIT DISPLAY
CIRCUIT TESTING General Information
ERROR CODE TROUBLESHOOTING GUIDE
Temperature Control Module Error Codes
Error Code 01
Error Code 02
Error Code 03
Error Code 04
Error Code 05
Error Code 06
Error Code 07
Error Code 08
Error Code 10
COMPONENT IDENTIFICATION AND SCHEMATIC CIRCUITS
Air Conditioning Components (Cab Front)
Air Conditioning Components (Rear and Left Hand Side of Cab)
Automatic Temperature Control Schematic Circuit (XTX185 and XTX200 Tractors)
Automatic Temperature Control Schematic Circuit (XTX215 Tractors)
MAIN CONNECTORS

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McCormick XTX145 XTX165 XTX185 XTX200 XTX215 Repair Manual