New Holland E55BX Tier 3 Service Manual Compact Hydraulic Excavator S5HS0014E01

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Format: PDF (High-Quality PDF Manual)
Language: English
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Searchable Text
Wiring and Hydraulic Schematics

Factory Service Manual For New Holland E55BX Hydraulic Excavator; Yanmar Industrial Engines. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1037
Number: S5HS0014E01 (april 2014)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland Compact Hydraulic Excavator
E55BX
Tier 3

Yanmar Industrial Engine
3TNV82A
3TNV82A-B
3TNV84
3TNV84T
3TNV84T-B
3TNV88
3TNV88-B
3TNV88-U
4TNV84
4TNV84T
4TNV84T-Z
4TNV88
4TNV88-B
4TNV88-U
4TNV94L
4TNV98
4TNV98-Z
4TNV98E
4TNV98T
4TNV98T-Z
4TNV106
4TNV1O6T

Contents

1.NEW HOLLAND E55BX SERVICE MANUAL COMPACT HYDRAULIC EXCAVATOR.
2.YANMAR 3TNV82A TO 4TNV106T SERVICE MANUAL INDUSTRIAL ENGINES

1.NEW HOLLAND E55BX SERVICE MANUAL COMPACT HYDRAULIC EXCAVATOR.

-OUTLINE
General Precautions For Repairs
International Unit Conversion System
-SPECIFICATIONS
Components Name
Machine Dimensions
Specifications And Performance
Machine & Components Mass (Dry)
Transportation
Type Of Crawler Shoes
Type Of Bucket
Engine Specifications
-ATTACHMENT DIMENSIONS
Boom
Arm
Bucket
Dozer
Boom Swing
-TOOLS
Torque Specifications For Capscrews & Nuts
Screw And Tool Sizes
Torque Specifications For Joints And Hoses
Torque Specifications For Sleeve Type Tube Fittings
Plugs
Special Spanners For Tubes
Special Tools
Application Of Screw Locking And Sealing Compounds
Counter Weight Lifting Jig
Upper Frame Lifting Jig
-STANDARD MAINTENANCE TIME TABLE
Standard Working Time Table For The Maintenance Of Excavator
-MAINTENANCE STANDARD AND TEST PROCEDURE
How To Use Maintenance Standards And Precautions
Performance Inspection Standard Table
Measuring Engine Speed
Measuring Hydraulic Oil Pressure
Measuring Travel Performances
Measuring Swing Performances
Measuring Swing Bearing Performances
Measuring Crawler Tension
-MECHATRO CONTROLLER (OPT )
Mechatro Controller
-HYDRAULIC SYSTEM
General
Standard Specifications
Function Of Hydraulic Circuit
-ELECTRICAL SYSTEM
Electric Circuit Diagram
Electrical Equipment & Harness
Harness
-COMPONENTS SYSTEM
Hydraulic Equipment
Electrical Equipment
-AIR-CONDITIONER SYSTEM
Basic System Of Air, Heater And Cooler
Component Parts And Structure
General Assembly Of Air Conditioner
Structure And Operation Of Major Parts
Removal/Installation Of Blower Motor And Resistor
Disassembly/Assembly Of Air Conditioning Unit
Electric Circuit
Troubleshooting
-GENERAL DISASSEMBLY AND ASSEMBLY
General Disassembly And Assembly
-ATTACHMENTS
Removal/Installation Of Assy
Disassembling And Assembling
-UPPER STRUCTURE
Removal/Installation Of Assy
Disassembling And Assembling Of Devices
-TRAVEL SYSTEM
Removal/Installation Of Assy
Disassembling And Assembling
-TROUBLESHOOTING (HYDRAULIC SYSTEM)
General Precautions
Trouble Diagnosis : Hydraulic
Troubleshooting
-TROUBLESHOOTING (ELECTRICAL SYSTEM)
Trouble Diagnosis : Electric System
Troubleshooting
-TROUBLESHOOTING (ENGINE)
Trouble Diagnosis : Engine
Troubleshooting
-TROUBLE SHOOTING (OPT ) (BY ERROR CODES)
Checking The Site And Actual Thing
Failure Classification And Troubleshooting Procedures
Blown Fuse Of Mechatro Controller
Troubleshooting By Error Codes

2.YANMAR 3TNV82A TO 4TNV106T SERVICE MANUAL INDUSTRIAL ENGINES

-INTRODUCTION
-YANMAR WARRANTIES
Yanmar Limited Warranty
Emission System Warranty
Yanmar Co. , Ltd Limited Emission Control System Warranty – USA Only
-SAFETY
Safety Statements
Safety Precautions
-GENERAL SERVICE INFORMATION
Component Identification
Location Of Labels
Emission Control Regulations
Emission Control Labels
The 97/68/Ec Directive Certified Engines
Engine Family
Function Of Major Engine Components
Main Electronic Control Components And Features
Function Of Cooling System Components
Diesel Fuel
Engine Oil
Engine Coolant
Specifications
-ENGINE
Before You Begin Servicing
Introduction
Cylinder Head Specifications
Camshaft and Timing Gear Train Specifications
Crankshaft and Piston Specifications
Cylinder Block Specifications
Special Torque Chart
Special Service Tools Measuring Instruments
2-Valve Cylinder Head
-PERIODIC MAINTENANCE
Before You Begin Servicing
Introduction
Periodic Maintenance Schedule
Periodic Maintenance Procedures
-FUEL SYSTEM
Before You Begin Servicing
Introduction
Fuel System Specifications
Special Service Tools
Measuring Instruments
Fuel System Diagram
Fuel System Components
Fuel Injection Pump
Checking and Adjusting Fuel Injection Timing
-COOLING SYSTEM
Before You Begin Servicing
Introduction
Cooling System Diagram
Engine Coolant Pump Components
Engine Coolant System Check
Engine Coolant Pump
-LUBRICATION SYSTEM
Before You Begin Servicing
Introduction
Oil Pump Service Information
Lubrication System Diagram
Checking Engine Oil Pressure
Trochoid Oil Pump
-TURBOCHARGER
Before You Begin Servicing
Introduction
Specifications
Troubleshooting
Turbocharger Components
Turbocharger Component Functions
Washing Procedure
Periodic Inspection
-STARTER MOTOR
Before You Begin Servicing
Introduction
Starter Motor Information
Starter Motor Specifications
Starter Motor Troubleshooting
Starter Motor Components
Starter Motor
-ALTERNATOR
Before You Begin Servicing
Introduction
Dynamo and Alternator Information
Alternator Specifications
Dynamo Specifications
Alternator Troubleshooting
Alternator Components
Alternator Wiring Diagram
Alternator Standard Output
Alternator
Dynamo Component Location
Dynamo Wiring Diagram
Operation of Dynamo
Dynamo Standard Output
Testing of Dynamo
Dynamo
-ELECTRIC WIRING
-TROUBLESHOOTING
Special Service Tools
Troubleshooting By Measuring Compression Pressure
Quick Reference Table For Troubleshooting

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New Holland E55BX Tier 3 Service Manual Compact Hydraulic Excavator S5HS0014E01