Technical Handbook Repair Manual For New Holland EW160. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up. This Technical Handbook (THB) has been written with the servicing mechanic in mind and contains important information required to carry out repair and servicing procedures.

Format: PDF
Language: English
Pages: 792
Bookmarks: Yes
Searchable: Yes
Number: 73179372
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland EW160

Contents

– Foreword / Safety Instructions
Using The Technical Handbook
Servicing And Repair
Warnings And Symbols
Danger In The Event Of NonObserVance Of The Safety Instructions
Organizational Measures
Selection And Qualification Of PersonnelBasic Responsibilities
Safety Instructions Governing Specific Operational Phases
Standard Operation
Special Work In Conjunction With Utilization Of The MachineMaintenance And Repairs During Operation Disposal Of Parts And Consumables
Warning Of Special Dangers
Electric Energy
Gas, Dust, Steam And Smoke
Hydraulic And Pneumatic Equipment
Noise
Oil, Grease And Other Chemical Substances
Transporting And TowingRecommissioning
Repair Work, Safety Instructions
Accumulators, Safety Instructions
Engine
Engine, Repair Instructions
Assisted Starting (With JumpLeads)Safety Instructions
Welding Operations
Welding OperationsSafety Instructions
– Service Data
RaumUnd MassegroЁЯen
Quantities Of Space And Mass
Zeitgrogen
TimeRelated Quantities
Kraft, Energie Und LeistungsgroЁЯen
Quantities Of Force, Energy And Power
Umrechnungstabellen
Conversions Tables
Umrechnung Von LaЁngenMaЯen
Conversion For Units Of Length
Umrechnung Von FlaЁchenmaЯen
Conversion For Units Of Area
Umrechnung Von Foot (Fuss) Und Inch (Zoll) In Meter
Conversion From Foot (Fuss) And Inch (Zoll) To Metric Measures
Umrechnung Von Newtonmeter “Nm” In Foot Pounds “FtLb”
Conversion From Newtonmeter “Nm” Into Foot Pounds “FtLb”
Umrechnungstabelle FuЁ R Druckeinheiten Von Gasen, DaЁmpfen Und FluЁssigkeiten
Conversion Table For Units Of Pressure In Gases, Steam And Fluids
Umrechnungstabelle FuЁ R Einheiten Von Energie, Arbeit Und WaЁ Rmemenge
Conversion Table For Units Of Power, Energy And Heat Quantity
Umrechnungstabelle FuЁ R Einheiten Der Mechanischen Spannung (Festigkeit)
Conversion Table For Units Of Mechanical Stress (Strength)
Praktisch Gleichwertige Einheiten FuЁ R Druck Und Mechanische Spannung (Festigkeit)
Practically Equivalent Units For Pressure And Mechanical Stress (Strength)
TemperaturEinheiten Und Umrechungsformeln
Units Of Temperature And Conversion Formulas
Leistung, Energiestrom, WaЁ Rmestrom
Power, Energy And Heat Flow
Geschwindigkeiten
Speed
Masseeinheiten (Gewichte)
Units Of Mass (Weight)
Volumeneinheiten, DurchfluЯmenge
Units Of Volume, Flow Rates
Kraftstoffverbrauch
Fuel Consumption
Berechnungsbeispiele
Calculation Examples
Steigungswinkel
Angles Of Slope
Fahrgeschwindigkeiten
Travel Speeds
Hydraulische Leistungen (Pumpen/Motoren)
Hydraulic Outputs (Pumps/Motors)
ZylinderHubzeiten
Stroking Times Of Cylinders
Drehzahlen Von Hydraulikmotoren
Speeds Of Hydraulic Motors
Anziehdrehmomente
Allgemeine Hinweise
Tightening Torques
General Information
Schrauben Mit Regelgewinde Nach Din
Bolts With Standard Thread Din
Schrauben Mit Metrischem Feingewinde Din
Bolts With Metric Fine Thread Din
Anziehdrehmomente FuЁ R Sae Flanschsystem
Tightening Torques For Sae flange system
Anzugswinkel
Tightening Angles
– Tools
Big Leather Test Case With Contents
Solenoid Valve Tester
Measuring Adapter
Vacuum Pump
environment protection Plugs
Pressure Gauge
StrokeMeasuring Device
Cylinder Tools
Fitting Suspension
Protective Sleeve
Protective Sleeve
Fitting Device
Axle And Gearbox Tools
Axle
Hydraulic Pump
Fitting Punch
Fitting Punch
Stud
Fitting Device
Thickness Gauge
Swing Gearbox
Vacuum Pump
Connecting The Vacuum Pump
– Undercarriage
Safety Instructions
Danger In The Event Of NonObservance Of The Safety Instructions
Rules For Safety At Work
Undercarriage Components
Chassis
Steering Swing Axle
Rigid Axle
Cardan Shaft
Removal And Fitting Of Cardan Shaft
Wheels And Tyres
Tyre Inflation Pressure Safety Instructions
Checking The Tyre Inflation Pressure Refilling The Tyre
Table Of Tyre Inflation Pressures
Tyres And Wheels Safety Instructions
Wheel Components
Changing A Wheel
Wheels Tread Pattern Arrangement
Support
Outrigger Stabilizers
Levelling Blade
Steps
RightHand Steps / Toolbox Components
LeftHand Steps
– Superstructure
Safety Instructions
Danger In The Event Of NonObserVance Of The Safety Instructions
Rules For Safety At Work
BallBearing Swing Bearing
General Information
Dismantling / Installing The BallBearing Swing Ring
Tools And Aids
Dismantling The Swing Bearing
Installing The Swing Bearing
Swing Gearbox Pinion / Checking The Tooth Flank Clearance On The Swing Ring
Engine, Installation
Removing And Installing The Diesel Engine
Removing The Diesel Engine
Installing The Diesel Engine
Engine, Coupling
General Information
Removing The Coupling
Installing The Coupling
– Gearboxes And Axles
Dismantling And Reassembling The Swing Gearbox
Dismantling The Swing Gearbox
Reassembling The Swing Gearbox
Technical Handbook “Swing Gearbox”
Technical Handbook “Axles”
– Hydraulic System
Venting The Hydraulic System
Reason For Venting
Venting
Hydraulic Tank
Top Servo Control Caps
Hydraulic Pumps And Hydraulic Motors
Hydraulic Cylinder
Brake System
After Venting
Flushing The Hydraulic System
Description Of The Hydraulic System
Technical Data
Hydraulic Circuit Diagram
Survey Of Components In The Hydraulic Circuit Diagram
Hydraulic Components
Drive Engine (Item )
Twin Variable Displacement Pump
Demand Control
Power Control
Load Limit Regulator
Swing Pump
Twin Gear Pump
Oil Cooler With Fan Drive
Swing Mode Valve
Filter
Load Limit Regulator
Swing Gearbox
Swing Motor
Speed Sensor
Hydraulic Reservoir, Complete
ReturnFlow Filter
Bypass Valve
Filter Contamination Switch
Temperature Sensor
Servo Control Valve Right
Servo Control Valve Left
Travel Pedal
Solenoid Valve
Solenoid Valve
Solenoid Valve Stick / Stabilizers
Steering Valve
PedalOperated Brake Valve
Accumulator Charging Valve
Pressure Switch
Pressure Switch
Service Brake Solenoid Valve And PressureRegulating Valve
The DiaphragmType Accumulator
Way Control Block
Arrangement Of Valves In The Control Block
Primary Valve With Pressure CutIn Stage
MiniRate Regulator Or ShockReducing Valve
Shuttle Valve Cascade
Valve Assembly
Solenoid Valve
Sealing Plug
DiaphragmType Accumulator
Rotor For Hydraulic Oil
Rotor For Electric Current
Boom Cylinder
Stick Cylinder
Restrictor Check Valve, Adjustable
SwitchOver Valve Grab/Backhoe
Bucket Cylinder
Auxiliary Control Block
Auxiliary Equipment Servo Control Valve
Grab Cylinder
Grab Rotation Motor
Grab Rotation Solenoid Valve
Rigid Axle (), SpeedChange Gear And Hydraulic Travel Motor
Hydraulic Travel Motor With Travel Braking Valve (
Automatic Regulation
CreepSpeed Function
Secondary Pressure Protection
Travel Braking Valve
Control Block
Steering And Floating Axle
Floating Axle Cylinder
Levelling Blade Cylinders
Stabilizer Cylinders
Levelling Blade/Stabilizer SwitchOver Valve
SwitchOver Valve Right/Left Stabilizer
Description Of System Sections
Load Limit Control System
Unpressurized Oil Circuit Of Pumps
Oil Circuit Pump
Servo Control System
Servo Control Valve Boom/Bucket
Servo Control Valve Stick/Swinging
Servo Control Valve Travel
MiniRate Regulators Or Shock Reducer Valves
Servo Control Valve Hammer/Shears
Working Hydraulic System
Bucket Parallel Connection
Stabilizers
Optional Boom Adjusting Cylinder
Travel Hydraulic System
Auxiliary Hydraulic System Hammer / Shears
Swinging System
Swinging Mode Activated (Led On):
Swinging Mode DeActivated (Led Off):
Neutral Position
Counter Clockwise Swinging
Clockwise Swinging
Braking The Superstructure
Steering And Braking System
Steering System
Dual Circuit Braking System
Grab Rotation Sytem
Checking And Setting Pressures
Safety Instructions
General
Pressure Settings
Tools
Pcs Tester
Big Leather Test Case With
Pressure Gauge
Stroke Measuring Device
Servo Control Pressure
Working Hydraulics With Power Boost Function
Setting Up Primary Valve
Secondary Valves For Cylinders
Measurement Of Stroking Length And Pressure At Control Spool
Secondary Valves Of Travel Motor
Setting/Adjusting Secondary Valves
Travel Motor Regulating Start
Pressure Relief Valves On Auxiliary Control Block
Setting/Adjusting Primary Valves
Pump Control Through Proportional Demand Signals
Output Control Through Proportional Demand Pressure
Pump
Swinging System
Feed Pressure And Zero Point
Swinging Power (Swinging Mode)
High Swinging Pressure And Safety Valves
Safety Valve
Swing Pump Legend:
Changing The Braking Torque
Installing The Hydraulic Pumps
Components
Installing And Dismantling The Hydraulic Pumps
Dismantling A Pump
Installing A Pump
Hydraulic Cylinders
Components For Boom, Stick And Bucket Cylinders
Components For Stick Cylinders
BossType, OnePiece
Pivot Bearings
Piston Rod Guide Boom And Bucket Cylinder
Rod Guide Of Stick Cylinder
Piston Rod And Piston
Floating Axle Supporting Cylinder
Components
Floating Axle Cylinder With Integrated Blocking Valve
Commissioning And Venting
Malfunctions And Rectification Of Faults
Repair Instructions
Steering Cylinder
Dismantling The Steering Cylinder
Assembling The Steering Cylinder
Assembling The Steering CylinderCalculation Examples
– Electrical System
The Atom
Structure Of Atoms
Free Electron
Electromagnetic Field
Alternating Current Diagram
Power Generation
Power Generation In Motor Vehicles
Battery Charging
Claw Pole Alternator
Circuit With Fault Indication On Interruption In The Exciter Circuit
Testing The Charging System
Main Components Of Automotive Electrical System
Battery
Types Of Batteries
MaintenanceFree Starter Battery
low maintenance Batteries
Checking The Battery
Density Values Of Diluted Sulphuric Acid
Mixing Fresh Battery Acid
Mixing Instructions
Maintenance
Troubleshooting
Function Of The Alternator
Alternator
Type Designation
Alternator
ClawPole Alternator
Maintenance
Electric Motors
Principle Of The Electric Motor
Starting Motor (Starter)
Function Of The Starter
Checking The Vehicle Starter System
Starter
Maintenance
Lubrication
Fundamentals Of Automotive Electrical Systems
Current, Voltage, Resistance And Power
Measurements With The Multimeter
Adjustment Of The Multimeter
Measuring Voltage
Measuring Current
Measuring Resistance
Ohmmeter
Series And Parallel Connection Of Electrical Components
Batteries
Resistors
Series Connection
Parallel Connection
Capacitors
Series Connection
Parallel Connection
Electrolytic Capacitors
Voltage Losses And Cables
Calculation Of Lines
Computation
Lines And Wires In Automotive Electrical Systems
Design Example
Lighting
Headlamps Adjustment Hints
Floodlamps
Bulbs
Malfunctions Of The Lighting System And Their Causes
Transition Resistance In Electrical Circuits
Special Circuits In Automotive Electrical Systems
The Diode
The “FreeWheeling” Diode
Varistors
Voltage Rectification In ThreePhase Bridge Circuits
Alternator Regulator
Fuses In Motor Vehicles
Designation Of Individual Components
Standardized Designations Of Terminals
Terminal Designation
Generator And Generator Regulator
TurnSignal Indicator (Flasher Relay)
Symbols Used In Electrical Engineering
Symbols For Directions Of Motion
– Equipment
Assembling Working EquipmentSafety Instructions
Securing The Machine
Corrosion Protection For Pins And Bearings (Bushings And Hubs)
Part Nos For Voler AC
Application Of Voler AC
Detaching / Attaching The Backhoe Bucket
QuickChange
Attaching And Detaching The Grab Equipment
Attaching The Grab
Detaching The Grab
– Fittings, Pipes And Hoses / Welding For Maintenance And Repair / Sealing, Protective, Checking And Cleaning Agents
Warning Of Special Dangers
Electric Energy
Gas, Dust, Steam And Smoke
Hydraulic And Pneumatic Equipment
Noise
Oil, Grease And Other Chemical Substances
Transporting And Towing
Working Equipment
Assembling Working Equipment
Repair Work
Lines For Various Media
Materials For Pipes And Hoses
Conditions And Deviations In The Line System
Steel Pipes
Hoses
Plastic Pipes
Connections
Pipe Couplings
Sealing Pipe Couplings
Bulkhead Couplings
Stud Couplings And Male Nipples
Stircomatic Seal Rings
Swivel Couplings
Swivel Coupling With Straight Male Thread Acc To Din
Swivel Coupling With Long Male Adaptor
Fixed Angle Couplings
Banjo Coupling
Banjo Coupling With Long Male Adaptor
Flange Couplings With Sae Bolt Pattern
Flanged Pipe Couplings
Flanged Hose Couplings
Sealing And Connecting Components
Flanges
Wedge Rings
Seal Rings
Double Hex Bolts
Assembly Aids For Wedge Rings
PreAssembly Device For FRings
Inserter For Z Rings
Inserting The Z Ring
Assembling Flange Couplings
Flange Coupling Pipe / Connection Surface, F System
Zako System
Flange Coupling Hose / Connection Surface
Flange Coupling
Appendix
Seal Rings For Flange Couplings
Double Hex Bolts
Accessories
PreAssembly Aids For Pipe Flange Couplings
Flange
Gauge Connections