New Holland FX30 FX40 FX50 FX60 Repair Manual

$29.95

Repair Manual For New Holland FX30, FX40, FX50, FX60 Forage Harvester. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up.

Photo 9 - New Holland FX30 FX40 FX50 FX60 Repair Manual
New Holland FX30 FX40 FX50 FX60 Repair Manual $29.95
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Repair Manual For New Holland FX30, FX40, FX50, FX60 Forage Harvester. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-up.

Format: PDF
Language: English
Pages: 1096
Bookmarks: Yes
Searchable: Yes
Number: 87342127
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland FX30, FX40, FX50, FX60

Contents

  • – General Information
    Introduction
    Important Information
    –General Instructions
    Shimming
    Rotating Shaft Seals
    –Ring Seals
    Sealing Compounds
    Bearings
    Cotter Pins
    Protecting The Electronic / Electrical Systems During Charging Or Welding
    –Spare Parts
    Tools
    Safety Regulations
    Accident Prevention
    — Safety Rules
    General Guidelines
    Start-Up
    Engine
    Electrical System
    Hydraulic Systems
    Wheels And Tyres
    Removal And Re-Fitting

    Explanation Of Machine Serial Number
    Conversion Chart
    Hardware Tightening Torques
    Drive Line And Components
    Lubricants To Be Used
  • – Engine
    — Iveco Engine F3A – General
    —Walk Around The Engine
    Left Side View
    Right Side View
    Front View
    Rear View
    Top View

    The Iveco Engine
    Engine Block And Cylinder Liners
    Crankshaft
    Crankshaft Sealing Rings
    Connecting Rods
    Pistons
    Camshaft
    Timing System
    Flywheel
    Auxiliary Drivebelt
    Lubrication
    — Oil Filter
    External Coil
    Upstream Mount
    Filter Septum
    Downstream Mount
    Structural Parts

    Oil Sump
    Cooling
    —Electronically Controlled Injection System
    Electronic Control Unit
    —Pump Injector
    Filling Stage
    Injection Stage
    Flow-Back Stage
    — Iveco Engine — F3A
    General Specifications
    Fuel System Data
    Main Data
    Torque Settings
    —Plan Of Tightening Sequence
    Sub–Cranckcase
    Cylinder Head
    Exhaust Manifold
    Turbocharger
    Heat Exchanger
    Engine Oil Sump
    Rocker Arm Cover

    Tools
    — Mechanical Troubleshooting
    Preliminary Conditions
    Engine – DisassemblyAssembly
    General Notes
    Cranckshaft
    Pistons, Pistons Rings And Connecting Rods
    Cylinder Head
    Oil Pump And , Timing System Intermediate Gears
    Engine Flywheel
    Camshaft
    Injectors Pump
    Rocker Arm Shaft
    Completing The Engine
    Assembly Diagram For Fan Drive Belt – Water Pump – Alternator
    Cranckcase, Cylinder Liners
    Cranckshaft, Bearings
    —Selecting Main And Big End Bearing Shells
    Main Journals
    Crankpins
    Selecting Small End Bearings (Pins With Nominal Diameter)
    Selecting The Main Bearing Shells (Pins With Nominal Diameter)
    Selecting The Main Bearing Shells (Pins With Nominal Diameter)
    Selecting The Main Bearing Shells (Ground Pins)
    Selecting The Big End Bearing Shells (Pins With Nominal Diameter)
    Selecting The Big End Bearing Shells (Ground Pins)
    Checking Main Journal Assembly Clearance
    Tightening Sequence Of The Screws Fixing The Sub–Crankcase Under The Crankcase
    Remove The Sub–Crankcase
    Checking Crankshaft End Float

    Pistons
    Connecting Rods
    Piston And Connecting Rod – Assembly
    Cylinder Head
    Tappets And Camshaft
    Valve Springs, Rocker Arm Shaft And Rocker Arms
    Lubrication System
    Cooling Circuit
    Fuel Supply
    Replacing The Valve Guides
    Injector Case – Replacement
    Cranckshaft Front Cover Seal – Replacement
    Adjusting Clearance Of Rocker Arms To Valves And Pre–Load Of Pump Injector Rocker Arms
    Pump Injector – Removal — Refitting
    Bleeding The Fuel Supply System
    Water Pump – Removal-Refitting
    Thermostat – Removel – Refitting
    –Iveco Engine F3B – General
    Engine Description
    Engine Main Components
    Cranckshaft
    Crankcase Gas Ring
    Connecting Rods
    Pistons
    Cylinder Head
    Camshaft
    Intake Valve Control
    Exhaust Valve Control
    Injector–Pump Control
    Camshaft Drive
    Camshaft Driving
    Engine Flywheel
    Auxiliary Component Control
    Oil Sump
    Oil Filter
    Fuel Supply
    —Main Components Of The Ms62 Edc System
    Pump Injector
    —-Operation
    Filling Phase
    Injection Phase
    Pressure Reduction Phase
    Ms62 Electronic Control Unit13
    —Control Unit Operation14
    Fuel Batching14
    Flow-Rate Correction Depending On Water Temperature
    Flow-Rate Correction To Avoid Noises, Fumes Or Overloads
    De-Rating
    Electronic Injection Spark Advance Check
    Speed Regulator
    Engine Start–Up
    Cold Start–Up
    Hot Start–Up
    Run Up
    After Run
    Cylinder Balancing
    Synchronisation Search

    Engine Coolant Temperature Sensor
    Fuel Temperature Sensor
    Supercharging Air Temperature Sensor
    Supercharging Pressure Sensor
    Flywheel Sensor
    Distribution Sensor
    Pre – After Heating Resistance
    — Iveco Engine F3B
    General Specification
    Fuel System Data
    Main Data
    Torque Settings
    Plan Of Tightening Sequence
    Tools
    Mechanical Troubleshooting
    Engine – Disassembly Assembly
    General Notes
    Crankshaft
    Pistons And Connecting Rods
    Cylinder Head
    Oil Pump And Intermediate Timing Gears
    Engine Flywheel
    Camshaft
    Injectors Pump
    Rocker Arm Shaft
    Completing The Engine
    Crankcase And Cylinder Liners
    Crankshaft And Bearings
    Selecting Main And Big End Bearing Shells
    — Preliminary Appraisal Of Data To Make The Selection
    Main Journals
    Crankpins
    Selecting Small End Bearings (Pins With Nominal Diameter)
    Selecting The Main Bearing Shells (Pins With Nominal Diameter)
    Selecting The Main Bearing Shells (Pins With Nominal Diameter)
    Selection Of Main Half-Bearings (Rectified Pins)
    Selecting The Big End Bearing Shells (Pins With Nominal Diameter)
    Selection Of Connecting Rod Half-Bearings (Rectified Pins)
    Checking Main Journal Assembly Clearance
    Remove The Sub–Crankcase
    Checking Crankshaft End Float

    Pistons
    Connecting Rods
    Piston – Connecting Rod Assembly
    Cylinder Head
    Valves
    Tappets And Camshaft
    Valve Springs, Rocker Arm Shaft And Rocker Arms
    Lubrication System
    Cooling System
    Fuel Supply
    Valve Guides – Replacement
    Injector Case – Replacement
    Crankshaft Front Cover Seal – Replacement
    Clearance Of Valves To Rocker Arms And Pre-Load Of Pump Injector Rocker Arms
    Pump Injector – Removal, Refitting
    Bleeding The Fuel Supply System
    Water Pump – Removal, Refitting
    Thermostat – Removal, Refitting
    — Caterpillar Engine
    General
    New Holland – Caterpillar
    Caterpillar Engine
    Service / Parts
  • – Live P.T.O.
    — Main Drive Belt Assembly
    Tightening Torques And Adjustments
    Main Drive Belt Assembly – Remove
    Tensioner Pulley Assembly
    Cutterhead Drive Pulley
    Main Drive Pulley
    —Cutterhead Drive Pulley Carrier
    Cutterhead Reverse Drive Motor Coupling
    Cutterhead Drive Pulley Shaft

    Main Drive Belt Assembly – Install
    Tightening Torques And Adjustments
    Special Tools
    —Main Drive Gearbox – Remove
    Battery Box – Remove
    Fuel Reservoir – Remove

    Rubber Vibration Damper – Replace
    —Main Drive Gearbox – Disassemble / Assemble
    Splitting The Main Drive Gearbox
    —-Lower Gearbox Half – Disassembly / Assembly
    Disassembly
    Assembly
    Intermediate Gear Assembly
    Hydro Gear Assembly
    —-Upper Gearbox Half – Disassembly / Assembly
    Main Hydraulic Clutch – Remove
    Output Shaft – Remove / Install
    Main Clutch – Install
    Connecting The Two Gearbox Halves Together
    —Main Clutch – Overhaul
    Pressure Hose – Remove / Install
    Clutch Plates – Replace
    Clutch Seals – Replace
    — Main Drive Gearbox Series 5298 > ….
    Special Tools
    Main Drive Gearbox – Shafts
    General
    Main Drive Shaft – Remove
    Main Clutch – Remove
    Main Clutch – Disassemble
    Main Clutch – Assemble / Install
    Main Drive Shaft – Disassemble
    Main Drive Shaft – Assemble
    Main Drive Shaft – Install
    Main Drive Gearbox – Remove / Install
    —Main Drive Gearbox – Disassemble / Assemble
    Splitting The Main Drive Gearbox
    —-Lower Gearbox Half – Disassemble / Assemble
    Disassemble
    Assemble

    Main Drive Gearbox – Assemble
  • – Transmission
    Specifications
    Tightening Torques And Adjustments
    Special Tools
    Gearbox Shafts
    Shifting Diagram
    —Disassembly Of Traction Gearbox
    General
    Removal Of Selector Forks And Shifter Shafts
    Removal Of Drive Shaft
    Removal Of The Countershaft
    Removal Of Transmission Main Shaft
    Removal Of The Half–Shaft From The Differential
    Removal Of The Differential
    —Assembly Of Traction Gearbox
    Assembly Of The Differential
    Assembly Of The Half–Shafts Of The Differential
    Assembly Of Transmission Main Shaft
    Assembly Of The Countershaft
    Assembly Of The Drive Shaft
    Assembly Of Selector Shafts And Forks
    Calculation Of Shims To Be Installed On The Shafts
    Assembly Of The Cover
    Specifications
    Tightening Torques
    —Special Tools
    Self-Made Tools

    Gearbox Shafts
    Wd Gearbox – Removal
    Wd Gearbox – Components
    —Wd Gearbox – Disassembly
    Intermediate Shaft
    Input Shaft
    Output Shaft And Clutch
    Clutch Cylinder
    —Wd Gearbox – Assembly
    Clutch Cylinder
    Output Shaft And Clutch – Pre Assembly
    Input Shaft – Pre Assembly
    Intermediate Shaft – Installation
    Input Shaft – Installation
    Cover – Installation
    Clutch Pre-Assembly – Installation

    Wd Gearbox – Installation
  • – Front Mechanical Drive
    — Final Drives Fx30
    —Final drives – Disassembly
    Output shaft
    Input shaft
    —Final drives – Assembly
    Input shaft
    End play adjustment
    Output shaft
    Preload adjustment
    — Final Drives Fx40-50-60
    Specifications
    Tightening Torques
    Gearbox Shafts
    Wheel Bolt – Replacement
    Final Drive – R/ I
    —Final Drive D/A
    Disassembly
    Assembly
    – Hydrostatic System
    —Hydrostatic Circuit And Components
    Circuit

    Hydrostatic Pump And Motor Identification Plate
    —Hydrostatic Pump
    Pump Operation
    Circuit
    Pump Characteristics
    Multifunction Valve
    —-Servo Valve
    System In Neutral
    Servo Solenoid Valve Energized
    —Hydrostatic Motor
    Fixed Displacement Motors
    Drive Motor Characteristics

    Oil Cooler Bypass Valve
    Filling And Bleeding The Hydrostatic System
    Starting The Hydrostatic System
  • – Brakes And Control
    —Brake System
    General
    Road Mode

    Parking Brake Adjustment
    —Replacement Of The Brake Linings
    Removal
    Installation
    —Bleeding The Brakes
    Bleeding The Left-Hand Side Circuit
    Bleeding The Connection Pipe Between The Two Main Cylinders
    Bleeding The Right-Hand Side Circuit
    —Disassembly And Assembly Of Brake Shoes And Discs
    Disassembly Of Brake Shoes
    Disassembly Of Brake Discs
    Assembly Of Brake Discs
    Assembly Of Brake Shoes
  • – Hydraulic System
    — General
    —Torque Tables For Hydraulic Components
    Union Nuts
    Ferrules
    —-Metric Fittings
    Unions
    Connections
    Swivel Nut With Ball-Type Nipple

    Pump Group – Disassembly And Assembly
    —Disassembly Of The Pump Group
    Removal Of The Triple Pump From The Hydrostatic Pump
    Splitting Of The Triple Pump
    Assembly Of The Pump Group
    Installation Of The Pump Group To The Hydrostatic Pump
    — Work Hydraulics – Attachment Height Control
    —Circuit Diagrams
    Work Hydraulics – Attachment Height Control

    Hydraulic Oil Reservoir
    Low Pressure Filter
    Breather
    High Pressure Filter
    —Non-Return Valve
    Function
    —Work Hydraulics Pump
    Specifications

    High Pressure Relief Valve
    —Attachment Height Control Valve (Emr)
    Neutral Position
    Attachment Lifting Position
    Attachment Lowering Position
    Pressure Relief Valve H
    Emergency Hand Buttons
    Specifications
    —Attachment Compensation Valve
    Specifications
    Transport Mode
    Compensation Mode
    Stubble Height Mode
    —Pressure Sensor
    Specifications
    —Hydropneumatic Accumulators
    Filling
    Attachment Lift Cylinders
    — Work Hydraulics – Base Unit
    Circuit Diagrams – Base Unit
    —Stack Valve
    Repair Of Control Valves
    —Load Sensing Valve
    System In Neutral
    —Cutterhead Reverse Drive Motor
    Specifications

    Spout Rotation Pressure Relief Valve
    —Spout Rotation Motor
    Specifications
    —Quick-Release Couplings
    Specifications
    —Spout Lift Cylinder
    Cylinder Disassembly And Assembly
    Reinstallation Of Spout Lift Cylinder
    — Steering Hydraulics
    Circuit Diagrams — Steering Hydraulics
    —Steering Hydraulics Pump
    Specifications
    —Steering Valve
    Special Tools
    Steering Valve – D/A
    —Steering Cylinders
    Disassembly And Assembly
    Toe-In Adjustment, Steering Ball Joints, Steering Wheel Stops
    — Low Pressure Hydraulics
    Circuit Diagrams – Low Pressure Hydraulics
    —Low Pressure Hydraulic Reservoir
    Oil And Filter Change Procedure
    Oil Pressure Check Procedure
    Filling The System When (Re)Installing The Low Pressure Pump
    Filling The System After (Re)Installing The Main Drive Transfer Gearbox
    —Low Pressure Pump
    Specifications

    Low Pressure Valve
    Main Drive Belt Tensioning Cylinder
    Spout Deflector Cylinder
    — High–Flow Hydraulics
    Circuit diagrams – High-Flow hydraulics
    – Cab Climate Control
    Correct Use Of The Airconditioning System
    Storage Maintenance
    —Air Conditioning Circuit
    Components
    —Specifications
    Refrigerant
    Compressor
    Compressor Clutch
    Circuit Parameters
    Low Pressure Switch
    High Pressure Switch
    Filter-Drier
    —Compressor Clutch Replacement
    Clutch Removal
    Clutch Installation

    Ventilation Unit
  • – Electrical System
    — General
    —General information
    Wires
    Color code
    Wire identification
    Fuses
    Symbols
    Relays

    Connectors
    — Wiring Diagrams Fx North America
    Wiring Diagrams Fx Na
    — Can Network Basics
    Can Network Basics
    —General Layout Electronic System
    Electronic Components
    Conclusion
    —Electronic System Layout
    Input
    Output
    Analog Signals (From Input Or To Output)
    Digital Information
    Interfaces
    Software
    Calibrations
    Additional Info:
    —Can Spy
    Decimal And Hexadecimal Counting
    Decimal
    Hexadecimal
    How To Use The Can Identifiers
    How To Enter Can–Spy
    Can–Spy In Practice
    —Error Codes Messages
    Wiring Checking Procedure

    Fault Finding Routine
    — Calibration
    General
    Special tools
    —Machine calibration with EST tool
    Configuration Item Selection screen
    Maximum Handle position calibration
    Minimum forward pump current calibration
    Minimum reverse pump current calibration
    Vehicle Configuration
    — Software Update
    Software Revision
    Software Update With Est Tool
    — Troubleshooting
    Machine Error Messages
    —Attachment Height Control Error Messages
    Error Reports

    Caterpillar Error Messages
    Cursor Error Messages
    List Of Can Identifiers
    Detailed Analisys Per Function
    Electric Conditions, Engine Running Or Not Running
    Engine Protection
    Harvest Mode
    Engine Acceleration
    Cutterhead Engagement
    Feed Rolls Forward Engagement
    Feed Rolls Reverse Engagement
    Power Reverse
    Four-Wheel Drive
    Spout Rotation
    Raise / Lower Spout
    Spout Deflector
    Reverse Cutterhead
    Auxiliary Front Hydraulics
    Auxiliary Rear Hydraulics
    Air Conditioning
    Silage Additives Application
    Knife Sharpening
    Adjust-O-Matic Routine
    Crop Processor
    Metal Detector Operation And Troubleshooting
    Attachment Height Control
    Ground Speed
    High Flow Hydraulics
    Rotary Screens
    Rotary Screen Brushes
    Caterpillar Engine
    Can Network
    Auto Pilot
    Automatic Greasing
    Cursor Engine Fx30-40-50
    Feedroll Speed
    – Product Feeding
    — Feed Rolls
    —Metal Detector Roll
    Removal
    Disassembly
    —-Metal Detector Components – D/A
    Disassembly
    Assembly
    Assembly
    Installation
    —Smooth Roll
    Removal
    Installation
    —Upper Feed Rolls – R/I
    Before Removal
    Removal Of The Upper Feed Rolls As A Complete Assembly
    Removal Of The Upper Feed Rolls As Separate Components
    Replacing Wear Plates On The Upper Feed Rolls Frame
    Installation
    — Hydroloc Gearbox
    —Hydroloc gearbox – R/I
    Removal
    Installation

    Gearbox shafts
    Specifications
    —Hydroloc gearbox — D/A
    Alternative drive shaft
    Transfer shaft
    Upper feed rolls drive shaft
    Selector shaft
    Smooth roll drive shaft
    Metal detector roll drive shaft
    Reinstall the alternative drive shaft
    Install seals and covers
    — Attachments Drive Gearbox
    —Attachments Drive Gearbox – R/I
    Removal
    Installation

    Gearbox Shafts
    Specifications
    —Attachments Drive Gearbox – D/A
    —-Assembly
    Idler Shaft
    Input Shaft
    Transfer Shaft
    Attachment Drive Shaft
    Idler Shaft – Re-Installation
    — Upper Feed Rolls Drive Gearbox
    Special Tools
    —Upper Feed Rolls Drive Gearbox – R/I
    Removal
    Installation

    Gearbox Shafts
    Specifications
    —Upper Feed Rolls Drive Gearbox – D/A
    —-Assembly
    Upper Feed Rolls Drive Shaft
    Front Upper Feed Roll Drive Shaft f
    Rear Upper Feed Roll Drive Shaft
    Re-Install The Upper Feed Rolls Drive Shaft
    Seals And Cover
  • – Chopping
    — Cutterhead
    Splitting Of Components
    —Rotor And Bearings – R/I
    Removal
    Assembly

    Shearbar – R/I
    —Shearbar Support – R/I
    Removal
    Installation
    — Cutterhead Gearbox
    —Cutterhead Gearbox – R/I
    Removal
    Installation
    —Cutterhead Gearbox – D/A
    Oil Cooler – D/A
    —-Gearbox – Disassembly
    Input Shaft
    Output Shaft
    —-Gearbox – Assembly
    Input Shaft
    Output Shaft
    Backlash
    – Ejection
    — Blower Gearbox
    Inspection Between Cutterhead And Blower
    Blower – R/I
    Blower Gearbox – R/I
    —Blower Gearbox – D/A
    Disassembly
    Assembly
    Input Shaft
    Output Shaft
    Adjusting The ShimmingWhat you get

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