New Holland LM415A LM425A LM435A LM445A Repair Manual

Repair Manual For New Holland LM415A, LM425A, LM435A, LM445A Telehandlers.

Manual includes step by step instructions, illustrations, diagrams. Remove, Install, disassemble, assemble, repair procedures, troubleshooting, and other servicing procedures. This repair manual provides the technical information needed to properly service the New Holland Telehandlers.

Format: PDF
Language: English
Pages:944
Bookmarks: Yes
Searchable: Yes
Number: 87751937
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland LM415A, LM425A, LM435A, LM445A

Contents

• – General
  General Instructions
  Important Notice
  Shimming
  Rotating Shaft Seals
  ‘O’ Rings
  Sealers
  Bearings
  Spring Pins
  Notes For Spare Parts
  Notes For Equipment
  Notices
  How to Move the Vehicle with the Battery Removed
  Safety Rules
  To Prevent Accidents
  Safety Rules
  Generalities
  Start Up
  Engine
  Electrical Systems
  Hydraulic Systems
  Wheels and Tires
  Removal and Installation
  Product Identification
  Vehicle Product Identification Number
  Vehicle Identification Plate
  Engine Identification
  Front Axle Identification
  Transmission Identification x Power Shuttle
  Transmission Identification x Power Shift
  Rear Axle Identification
  Identification Plates in the Cab
  Important Ecological Considerations
  Precautions
  Service Techniques
  General
  Hoses and Tubes
  ‘O’ Ring Flat Face Seal Fittings
  Sealer Specifications
• – Engine
  Specifications
  Of Bosch Injection Pump
  Calibration Test Conditions
  Assembly
  Calibration Test Conditions
  Tightening Torques
  Troubleshooting
  Coding Of Source EnginesFGeCFGeG
  Engine
  Checks, Measurements And Repairs
  Crankcase
  Crankshaft
  Connecting Rods
  Pistons
  Valves
  Camshaft
  Cylinder Head
  Oil Filter
• – Transmission
  Description And Operation
  Transmission Control
  Transmission Disconnect Switches
  Torque Converter
  Gear Train
  Gear Shift Mechanism
  Co Axial Drive Vehicle Hydraulic Pump
  Transmission Hydraulic Pump Oil Supply
  Oil Flow
  Transmission Oil Supply Ports
  Transmission Oil Flow Through Solenoid Valve
  Oil Flow Solenoid Control Valve Operation (Forward Drive Only Shown)
  Transmission Hydraulic Valves And Pressure Test Points
  Transmission Power Flows
  Fault Finding
  Stall Procedure
  Stall Speed
  Overhaul
  Forward / Reverse Control Solenoid Valve
  Solenoid Valve
  Resistance Checking Of Coils
  Oil Pump
  Transmission Overview
  Transmission Overhaul
• – Drive Lines
  Tightening Torque
  Description of Operation
  Drive Line Power Flow
  Drive Shaft Removal
  Rear Lower Driveshaft
  Upper Driveshaft
  Front Lower Driveshaft
  Driveshaft Installation
  Center Bearing
  Driveshaft Components
• – Front Axle
  Sealants
  Torque Specification
  Description Of Operation
  Front Axle
  Housing
  Transfer Gear Box
  Hubs
  Component Overhaul
  Axle In Place
  Axle Removed
  Axle Removal Procedure
  Overhaul
  Planetary Reduction Assembly And Wheel Hubs
  Disassembly
  Steering Rod End Ball Joint Removal
  Swivel Pin Removal
  Swivel Housing Removal
  Handbrake Lock
  Shaft Retaining Lock Nuts
  Axle Shaft Removal
  Swivel Hub Seal Removal
  Swivel Pin Bearing Removal
  Removal Of Lower Swivel Pin Bearing Cone
  Removal Of Shaft Bearing And Seal Housing
  Reduction Hub, Swivel Housing And Axle Shaft Reassemble
  Hub Oil Seal Installation
  Swivel Housing Seal Installation
  Swivel Pin Bearing Cone Installation
  Lower Swivel Pin Bearing Cone Installation
  Steering Cylinder Removal
  Steering Cylinder Disassembly
  Transfer Gearbox Disassembly
  Axle Trumpet Housing Removal
  Differential Assembly Removal
  Differential Disassembly
  Pinion
  Bearing Preload
  Differential Preload
  Crown Wheel To Pinion Backlash
• – Rear Axle
  Torque Specification
  Description of Operation
  Load Sensor
  Component Overhaul
  Axle In Place
  Axle Removed
  Axle Removal Procedure
  Overhaul
  Pivot Bushes
  Load Sensor Installation
• – Brakes
  Brake Master Cylinder
  Brakes Released
  Brakes Applying
  Brakes Applied
  Fault Finding and Pressure Testing
  Brake Bleeding Procedure
  Machine Preparation
  Servo Circuit Pressure Testing
  Overhaul
  Brake Master Cylinder
  Removal
  Installation
  Master Cylinder Overhaul
  Assembly
  Ports
  Push Rod Components
  Servo Housing
  Brake Piston
  Return Spring & Feed Valve Assembly
  Fluid Feed Valve Replacement
  Front Axle Brake Disassembly
  Brake Piston Assembly
  Rear Axle Brake Disassembly
  Brake Piston Assembly
  Parking Brake Operation
  Handbrake Adjustment
  Handbrake Lever
  Front Axle
  Adjustment Procedure
• – Hydraulic Systems
  Introduction
  Gear Type Hydraulic Pump
  Brake Circuit Accumulator And Pressure Reducing Valve
  Hydraulic Control Valves
  Telescopic Loader Controls
  Hydraulic Cylinders
  Counterbalance Valves
  Hydraulic Circuit
  Basic Circuit Operation
  Monoramp Hydraulic Circuit Schematic
  Component Operation
  Hydraulic Pump
  Flow Divider Valve
  Pressure Reducing Valve And Accumulator
  Pressure Reducing Valve Operation
  Hydraulic Control Valves
  Control Valve Oil Flow
  Circuit Relief Valves
  Direct Acting System Relief Valve
  Circuit Relief Valves
  Monoramp Control System
  Control Buttons Released
  Control Button Depressed
  Fault Finding And Pressure Testing
  Fault Finding
  Flow And Pressure Testing
  Preparation
  Flow Testing (Using Auxiliary Test Hydraulic Ports)
  Pump Cavitation Test
  Performance Test
  Alternative Method
  Pressure Testing (Using Auxiliary Test Hydraulic Ports)
  Using Auxiliary Test Hydraulic Ports
  System Pressure Test
  Telescopic Circuit Relief Valve Pressure Test
  Tilt Cylinder Pressure TeSt
  Piston End Circuit Relief Valve
  Lift Cylinder Circuit Relief Valves Pressure Test
  Pressure Testing (Using Control Valve Test Port)
  Preparation
  System Pressure Test
  Telescopic Circuit Relief Valve Pressure Test
  Tilt Cylinder Pressure Test
  Piston End Circuit Relief Valve
  Boom Lift Cylinder Circuit Relief Valve Pressure Test
  Adjustment Of Circuit Relief Valves
  Servo Hydraulic Circuit Pressure Test
  Component Overhaul
  Hydraulic Control Valve
  Accumulator And Pressure Reducing Valve
  Solenoid Control Valves
• – Chassis
  Vehicle Chassis Type
  Overhaul
  Engine, Torque Convertor and Transmission
  Front Axle and Rear Axle
  Hydraulic Brake
  Hydraulic Loader Valve PackMechanical & Monoramp Controls
  Hydraulic Telescopic Boom Controls
  Frame Attachments
  Hydraulic Steering Control
  Loader
  Chassis / Cab
• – Steering
  Component Operation
  Hydraulic Pump
  Flow Divider
  Pressure Testing
  Preparation
  Pressure Test
  Steering Motor Shock Relief Valves
  Steering Control Valve Removal
  Overhaul
  Steering Motor Inspection
  Component Inspection
  Replace the End Cover
  Pressure Testing
• – Cab Environment
  Sealants
  Torque
  Description And Operation
  Cab Climate Controls
  Heater Blower Control
  Heater Temperature Control
  Air Flow Vents
  Windshield Demisting
  Heater Radiator
  Cab Air Filter
  Draining The System
  Heater Radiator
  Blower Motor
  Heater Control Valve
• – Electrical System
  Electrical System And Fuses
  Fuses And Relays
  Powershuttle Fuses & Relays
  Powersoft Fuses & Relays
  Controls And Instruments
  Mechanical
  Mono Ramp
  Flow Sharing
  Cab Instruments And Controls
  Lamps And Operating Lever For Alignment Of The Wheels
  Lamp Indicator Panel
  Alignment Of The Wheels
  Instrument Console
  Engine Coolant Temperature Warning Gauge (With Warning Buzzer)
  Tachometer And Hour Meter
  Fuel Level Gauge
  Warning Lights
  Load Status Indicator Panel
  Led’S (Visual Alarm)
  Sound Alarm Switch
  Test Switch
  Hydraulic Load Automatic Cut Off (Where Fitted)
  Lifting From Ground Level
  Lowering From A High Position
  Hydraulic Load Cut Off (In A Worsening Situation)
  MultiFunction Lever
  Switches
  Interior Light
  Bulb Replacement
  Work Lamp Bulb Replacement
  Headlight And Indicator Bulb Replacement
  Loader Mounted Work Lights
  Interior Lamp Bulb Replacement
  Rear Work Lamps
  Rear, Stop And Indicator
  Reversing Lamps
  Rocker Switch Bulb Replacement
  Protecting The Electrical Systems
  Charging Or Welding
  Starting The Machine With Jump Leads
  Temporary Wiring Harness Repair
  Troubleshooting
• – Loader
  Description Of Operation
  Telescopic Loader Controls
  Mechanical Controls
  Mono Ramp System Controls
  Flow Sharing System Controls
  Loader Boom Wear Pads
  Removing The Wear Pads At The Base Of The Loader Boom
  Tilt Cylinder And Auxiliary Hoses
  Replacement
  Section Boom
  Tilt Cylinder
  Telescopic Boom Cylinder
  Telescopic Boom
  Loader Boom Assembly
• – Cab
  Hand And Foot Operating Controls
  Mechanical
  Mono Ramp
  Flow Sharing
  Description And Operation
  Cab Disassembly
  Inside The Cab
  Underside Of The Cab
  Cab Heater Hoses
  Air Conditioning (Where Fitted)
  Electrical/Harness Connections
  Lifting The Cab
  Overhaul
  Cab Internal Parts
  Seats
  Steering Column
  Instrument Panel
  Inner Roof Panel
  Windshield Wipers
  Roof Panel
  Cab Glass Replacement (Bonded)
  Glass Intact
  Glass Broken
  New Glass
  Existing Glass

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.