New Holland TC35A TC35DA TC40A TC40DA TC45A TC45DA Repair Manual

$129.95

In stock

Pages: 1478
Format: PDF (High-Quality PDF Manual)
Language: English
Instant Download
Life Time Downloads
Bookmarks
Searchable Text

Repair Manual For New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, TC45DA.

This repair manual provides the technical information needed to properly service and repair the New Holland tractors. Use this manual in conjunction with the operator’s manual for complete operation, adjustment, and maintenance information.

Format: PDF
Language: English
Pages: 1478
Bookmarks: Yes
Searchable: Yes
Number: 87618716
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, TC45DA

Contents

  • General information
  • Engine N843L, N844, N844L
  • Clutch
  • Transmission
  • Driveline
  • FWD front axle
  • Differential rear axle
  • Hydrostatic transmission
  • PTO systems
  • Brakes
  • Hydraulic system
  • Steering
  • 2WD front axle
  • Climate control
  • Electrical Platform

Chapters

  • – General Information
    Introduction
    Safety
    Technical Information
    Safety Precautions
    Safety Decals
    Instruction Decals
    Specifications
    General Dimensions
    Minimum Hardware Tightening Torques
    Special Tools
    Lubricants
    Recommended Lubricants
    Adjustments
    Tire Inflation Pressure
    PreSeason And PreDelivery Checklist
  • – Engine
    Specifications
    Metric Bolt Torque Specifications
    Compression Test And Tools
    Description Of Operation
    Troubleshooting
    Cylinder Head And Valve Train Components
    Cylinder Block Assembly
    Separating The Tractor At The Clutch Housing/EngineX Transmission
    Separating The Tractor At The Hst Housing/EngineHst Transmission
    Separating The Tractor At The Hst Engine Frame
    Attaching The X Transmission To The Engine
    Attaching The Hst To The Engine
    Fuel Injector And Glow Plug
    Oil Pressure Switch
    Temperature Sending Switch And Alternator
    Fan, Water Pump And External Oil Tube
    Air Inlet Manifold
    Rocker Arm Shaft And Support Bracket
    Cylinder Head
    Valve Tappet
    Fuel Shutoff Solenoid
    Engine Timing Gear Cover, Timing Gears, And Cam Shaft
    Timing Gear Cover Removal
    Timing Gears And Cam Shaft
    Oil Sump
    Oil Suction Pipe And Strainer
    Balancer Assembly
    Connecting Rods, Bearings, And Pistons, Rings
    Flywheel
    Backplate And Oil Seal
    Crankshaft Main Bearings
    Cylinder Head
    Inspection And Repair
    Valve Seats
    Valves
    Valve Guides
    Valve Springs
    Rocker Arms
    Push Rods
    Cylinder Head
    Cylinder Block
    Pistons
    Piston Rings
    Connecting Rods
    Connecting Rod Bearing
    Clearance Check
    Pistons, Rings, And Connecting Rod
    Main Bearing And Thrust Washer
    Crankshaft
    Bearing (Bushing)
    Main Bearing
    Port Block
    Timing Gear
    Camshaft
    Flywheel
    Timing Gear Housing
    Front Oil Seal And Steering Pump Seal
    Crankshaft And Bearing Holder
    Rear Oil Seal And Backplate
    Flywheel
    Pistons And Connecting Rods
    Balancer Assembly
    Balancer Shims
    Oil Suction Pipe And Suction Strainer
    Oil Sump
    Camshaft And Camshaft Gear
    Idler Gear, Oil Pump, And Injection Timing
    Timing Gear Cover
    Crankshaft Pulley
    Fuel Injection Pump
    Hydraulic Oil Pump
    Power Steering Pump
    Head Gasket Selection
    Selection Chart
    Cylinder Head
    Valve Clearance
    Valve Cover
    Water Pump And Cooling Fan
    External Oil Tube
    Glow Plug And Connector
    Fuel Injector
    Fuel Piping
    Alternator And Temperature Sender Switch
    Exhaust Manifold
    Description Of OperationEngine Lubrication System
    Oil Filter
    Construction And Function
    Oil Pump
    Engine Oil Pressure
    Check
    Oil Pressure Relief Valve
    Oil Consumption
    Description Of OperationCooling System
    Radiator Cap
    Thermostat
    Water Pump
    Cooling Fan
    Radiator
    Water Pump
    Thermostat
    Cab Heater
    Fuel Variation Mechanism
    Delivery Valve Assembly
    Ctd (Compact Timing Device)
    Pumping Elements
    Delivery Valves
    Injection Pump
    Fuel Pump
    SpillTiming Procedure
    Fuel Screw/High Idle
    Fuel Pump
    Auto Bleed
    Description Of Operation
    Governor
    Injectors
    Engine Breather Valve
    Engine Breather Valve
  • – Clutch
    Bolt Torques
    Separating The Tractor At The Clutch Housing/Engine
    Attaching The X Transmission To The Engine
    Clutch Related Components
    Pilot Bearing
    Damper Disc
    Flywheel Dimensions
    Clutch Release Bearing
    Clutch Linkage Components
    Cross Shaft Bushings
    Pedal Bushings
    Pedal
    Maximum Travel Adjustment
  • – Transmission
    Metric Bolt Torque Specifications
    Cross Section
    Powerflow
    Separating The Tractor At The Clutch Housing/Engine
    Clutch Housing
    Main Transmission
    Retainer Cover
    Main Shift Rails And Shift Forks
    Main Shaft
    Range Shift Rail And Shift Fork
    Range Gear Countershaft
    Input Shaft
    Reverse Idler Shaft
    Shuttle Shift Rail And Fork
    Main Countershaft
    Synchronizers
    Main Transmission Components
    Synchronizers
    Main Countershaft
    Shuttle Shift Rail And Fork
    Reverse Idler Shaft
    Input Shaft
    Main Countershaft End Float
    Range Gear Countershaft
    Range Shift Rail And Fork
    Main Shaft
    Main Shaft End Float
    Main Shaft Gears End Float
    Main Shift Rails And Forks
    Retainer Cover
    Clutch Housing
    Attaching TheXTransmission To The Engine
    Transmission Shift Levers
    Main Shift Control Lever
    Main Shift Lever
    Shuttle Shift Control Lever
  • – Driveline
    Front Wheel Drive Take Off Gearbox
    Sensitrack
    Automatic Position
    Full Time Front Wheel Drive (Locked Down)
    Supersteer™ Front Axle
    Troubleshooting
    Lubrication
    Front Wheel Drive Take Off Gearbox
    Sensitrack
  • – Fwd Front Axle
    Front To Rear Axle Ratio
    Bolt Torque Specifications
    Special Tools
    Standard Fwd Axle
    Gear Reduction Drop Box
    Front Axle And Differential
    Drive Pinion
    Front Axle
    Differential
    Gear Reduction Drop Box
    Drive Pinion
    Differential Gear
    Axle And Differential
    Differential Case Bearing Preload
    Check And Adjustment
    Ring GearToPinion Backlash
    Check And Adjustment
    Gear Reduction Box
    Ring GearToPinion Backlash
    Bevel GearToPinion Backlash
    Supersteert/Sensitrackt
    Supersteert
    Sensitrackt
    Automatic Position (Engaged)
    Automatic Position (Disengaged)
    Full Time Front Wheel Drive (Locked Down)
    Supersteert Front Axle
    Supersteert Axle
    Gear ReductionDrop Box
    Front Axle And Differential
    Drive Pinion
    Front Axle
    Gear ReductionDrop Box
    Drive Pinion
    Differential Gear
    Axle And Differential
    Differential Case Bearing Preload
    Check And Adjustment
    Ring GearToPinion Backlash
    Check And Adjustment
    Gear Reduction Box
    Bevel GearToPinion Backlash
    Supersteert Axle
  • – Differential, Rear Axle
    Differential
    Differential Lock
    Rear Axle
    Differential
    Drive Pinion
    Rear Axle
    Final Pinion
  • – Hydrostatic Transmission
    Power Flow
    High Range
    Low Range
    Oil Flow
    Neutral Position
    Forward Position
    Reverse Position
    Variable Displacement Pump
    Two Position Displacement Motor
    Hi/Lo Speed Control/Control Pod
    Hi/Lo Speed Control
    Foot Control Pedals
    Charge Pump Relief Valve
    Pressure Testing And Adjustments
    High Pressure Relief Valve
    Hi/Low Pressure Test
    Separating The Tractor
    Separating At The Hst Housing/Engine
    Separating The Hst Housing At The Gearbox
    Attaching The Hst Housing To The Gearbox
    Attaching The Hst To The Engine
    Hydrostatic Transmission
    Charge Pump
    Port Block
    Cylinder Block Assembly
    Motor Swash Plate
    Input And Output Shaft
    Pump Swash Plate
    Port Block
    Piston
    Charge Pump
    Swash Plate
    Pump Shaft (Input Shaft)
    Charge Pump
    Cylinder Block Assembly For Pump
    Motor Shaft
    Cylinder Block Assembly For Motor
    Assembly For Motor
    Port Block
    Hydrostatic Transmission
    Check Valve
    Gearbox
    Gearbox Identification
    Hi/Lo Solenoid Valve
    Adapter Block
    Cruise Control
    Electromagnet Air Gap Adjustment
    Hst Pedals
    Stop Adjustment
    Hst Cruise Control Magnet
    Hst Foot Control Pedals
    Neutral Adjustment
    Hst Pedals Return Spring
  • – Power TakeOff (Pto) Systems
    Pto Hydraulic System
    Pto Clutch
    Metric Bolt Torque Specifications
    Rear Pto
    Power Flow Diagram For The X Synchronized Shuttle Shift Transmission
    Power Flow Diagram For The Hydrostatic Transmission (Hst)
    Power Flow Diagram For Tractors Equipped With A Mid Pto Kit
    Hydraulic Fluid Flow
    Pto Clutch Assembly
    Pressure Testing
    Test Procedure
    Pto System Diverter Valve Assembly
    Pto Clutch Control Valve (Bsn)
    Clutch Control Relief Valve
    Pto Clutch Control Valve (Asn)
    Pto Clutch
    Pto System System For X Synchronized Shuttle Shift Transmission
    Pto Input Shaft
    Pto Countershaft And Rear Pto Shaft
    Countershaft
    Pto System For Hydrostatic Transmission (Hst)
    Pto Input Shaft
    Pto Countershaft And Rear Pto Shaft
    Disassembly
    Mid Pto Countershaft And Drop Box
  • – Brakes
    Specifications
    Bolt Torque Specifications
    Description of Operation
    Brakes
    Parking Brake
    Overhaul
    Brakes
    Removal and Disassembly
    Inspection
    Assembly and Installation
    Adjustment
  • – Hydraulic System
    Flow Priority
    Hydraulic System
    Hydraulic Fluid Filter
    Combination System Relief Diverter Valve Manifold Assembly
    Control Valve Assembly (Hpl)
    Fluid Flow
    Neutral Position
    Raising Position
    Lowering Position
    Bypass SpoolFluid Flow
    Closed Position
    Open Position
    Flow Control Valve
    Single Lever Position Control
    Neutral Position To Raise
    Raise Position To Neutral Position
    Neutral Position To Lowering Position
    Dual Lever Position Control (Draft Control)
    Top Link Sensing Raise
    Top Link Sensing Lower
    Varying Draft Control Settings
    Combining Position And Draft Control Settings
    Pressure Testing
    Main System Relief Valve
    Inlet Restriction
    Pump Efficiency
    Lift Cylinder
    Flow Control Valve
    Hydraulic Control Valve
    Combination System Relief And Diverter Valve Assembly
    Pto System Diverter Valve
    Hpl Linkage
    Control Lever
    Description Of OperationHydraulic Pump And Filter
    Hydraulic Pump And Filter
    Hydraulic Pump
    Sump Tube And Screen Filter
    Remote Valves
    Rear (SingleSpool) Remote Valve
    Front (DoubleSpool) Remote Valve
    Rear (SingleSpool) Remote System
    Fluid Flow
    Remote Cylinder Extending
    Remote Cylinder Retracting
    Front Remote (Two Spool) Loader Control Valve Fluid Flow Diagrams
    Bucket Control
    Neutral/Lift Control Neutral
    Dumping/Lift Control Neutral
    Dumping Regen/ Lift ControlNeutral
    Roll Back/Lift Control Neutral
    Neutral/Lift Control Raising
    Neutral/Lift Control Lowering
    Neutral/Lift Control Float
    Rear (SingleSpool) Remote Valve
    Front (Double Spool) Remote Valve
  • – Steering
    Supersteert
    Power Steering Control Motor
    Spool And Sleeve
    Rotor And Fixed Ring
    Check Valve
    Drive Shaft
    Pressure Relief Valve
    Power Steering Pump
    Steering Cylinders
    Wd And Standard Wd
    Supersteert
    Fluid Flow Neutral Position
    Fluid Flow Left Turn
    Fluid Flow Right Turn
    Manual Operation
    Power Steering Operation
    Fluid Flow Neutral Position
    Fluid Flow Left Turn
    Fluid Flow Right Turn
    Manual Operation
    Troubleshooting
    Pressure Testing
    Pump, Steering Motor, And Relief Valve
    Test Results
    Steering Cylinder
    Test Results
    Lubrication
    Lubricate EveryHours
    Steering Control Motor
    Steering Cylinder
    Pump And Reservoir Tank
    Pump Installation
    Power Steering Tubes
  • – Front Axle
  • – Climate Control
    Refrigerant
    Refrigerant Oil
    Low Pressure Switch
    High Pressure Switch
    Compressor
    Condenser
    Evaporator
    Expansion Valve
    Receiver/Drier
    Heater
    Heater System
    Hvac Control Panel
    Cab Air Filter
    Cleaning Cab Air Filter
    Compressor Protection Switches
    HighPressure Cutout Switch
    LowPressure Cutout Switch
    Component Location
    Cab And Engine Bay
    Cab Roof
    Troubleshooting
    Expansion Valve Testing
    Temperature/Pressure Chart
    Service Precautionary Statements
    Leak Testing
    Refilling
    Contaminants
    Preventing Mixing Of Service Equipment
    Refrigerant Extraction And Recycling Equipment
    Using Extraction Equipment
    Using Recycling Equipment
    Recycling Vs Reclaiming
    Containment Of Air Conditioning Refrigerants
    Recovery
    Flushing
    Recharging/Refilling
    Using A Manifold Gauge Set
    Checking Refrigerant For Excess Air
    Containers For Storing Recycled Refrigerant
    Disposal Of Empty Or NearEmpty Disposable Containers
    Applicable Sae Standards
    Related Sae Standards
    Manifold Gauges And Interpretations
    Performance Test Examples
    Evacuating The Refrigerant
    Vacuum Test
    Pressure Test
    Leakage Test
    Charging
    Belt Replacement
    Hvac Controls
    Heater Valve
    Condenser
    Receiver/Drier
    Evaporator/Heater Core Replacement
    Expansion Valve
    Temperature Sensor
    Blower Motor/Blower Motor Resistor
    Low Pressure Switch
    High Pressure Switch
    A/C Compressor
    Compressor Assembly Torques
    Compressor Breakdown
    Clutch Breakdown
    Compressor Repaired Internally And Reinstalled In The System
    Sanden Compressor Replaced By A New Sanden Compressor
    Of The Same Type
    Clutch Head Repair
    Keyed Shaft Armature Removal
    Rotor Assembly Removal
    Field Coil Assembly Removal
    Field Coil Assembly Installation
    Rotor Assembly Installation
    Armature Assembly Installation
    Replacement Of Shaft Seal
    Cylinder Head Removal
    Valve Plate Removal
    Valve Plate And Cylinder Head Installation
  • – Electrical
    Wiring Harnesses
    Grounds
    Electrical System Components
    Battery
    Checking The Electrolyte Level
    Main Fuse
    Fuse Block
    Key Switch
    Terminal Identification
    Stop Position (Not Shown)
    Heat/ Accessory/ Run Position
    Start Position
    Light Switch (Road Lights)
    Terminal Identification And Testing
    Work Light Switch
    Forward Position On
    Headlight
    Taillight
    Hazard Light Switch
    Off Position
    On Position
    Transmission Range Safety Switch (Hst And Gear)
    Extended Position
    Retracted Position (Not Shown)
    Rear (Main) Pto Safety Switch
    Testing
    Extended Position
    Retracted Position
    Mid Pto Safety Switch (Optional For Da, Da, And Da Models Only)
    Seat Safety Switch
    Parking Brake Safety Switch
    Relays
    (Da) Series Relay Panel Identification
    (A) Series Relay Panel Identification
    TestingMicro Relays
    Hi, Low, Cruise Control, Fuel Shutoff, Pto Safety, And Glow Plug Lamp Relays
    Headlight And Neutral Start Relays
    Glow Plug Power Relay
    Diodes
    Module Testing
    Diode Testing
    Operator Safety Module
    Glow Plug Timer
    Testing
    Engine Glow Plugs
    Hazard Flasher/Turn Signal Control Module
    Fuel Level Sending Unit
    Fuel Shutoff Solenoid
    Engine Oil Pressure Switch
    Engine Coolant Temperature Sending Unit
    Hi/Low Transmission Range Switch
    Optional Testing
    Hi/Low Transmission Range Solenoid
    Removal
    Electric Cruise Control Switch (Hst)
    Cruise Control Magnet (Hst)
    Cruise Control Brake Release Switch
    Extended Position (Not Shown)
    Retracted Position
    Complete Wiring Schematic
    Safety Start Circuit (Operator Present)
    Safety Start Circuit (Operator Not Present)
    Safe Operation Circuit (Operator Present)
    Safe Operation Circuit (Operator Not Present)
    Glow Plug Circuit
    Road Lights Circuit
    Work Lights Circuit
    Hazard Flasher Circuit
    Right Turn Signal Circuit
    Left Turn Signal Circuit
    Pto Indicator Light Circuit
    Engine Coolant Temperature Circuit
    Engine Low Oil Pressure Indicator Light Circuit
    Fuel Level Circuit
    Parking Brake Indicator Light Circuit
    Tachometer Circuit
    Auxiliary Power Socket Circuit
    Cruise Control Circuit (Hst Transmission)
    Hst Range Low Shift Circuit
    Hst Range High Shift Circuit
    Charging Circuit
    Component Operation And Servicing
    Instrument Panel
    Component Testing And Replacement
    Fuel Gauge
    Temperature Gauge
    Tachometer
    Instrument Panel Indicator And Illumination Lights
    Bulb Identification Chart
    Bulb Replacement
    Alternator Specifications
    Alternator Troubleshooting
    Charging System
    Alternator
    Description Of Operation
    Charging Circuit
    Principle Of Ic Regulator
    Preliminary Alternator Tests
    Alternator Drive Belt
    Alternator Output
    Alternator Removal
    Alternator Disassembly
    Alternator Component Testing And Inspection
    Stator
    Rotor
    Rectifier Assembly
    Alternator Brushes
    Alternator Bearings
    Drive Pulley
    Alternator Frames
    Alternator Bench Check
    Starter Motor Specifications
    Starter Motor Troubleshooting
    Starting System
    Description Of Operation
    Starter Components
    Starter Motor Assembly
    Starter Solenoid
    Pinion Clutch
    Armature
    Brush Holder
    Field Coil
    Starter Solenoid
    Assembly
    No Load Test
    Grounds
    Electrical System Components
    Battery
    Checking The Electrolyte Level
    Main Fuse
    Fuse Blocks
    Key Switch
    Terminal Identification
    Stop Position (Not Shown)
    Heat/ Accessory/ Run Position
    Start Position
    Multifunction Stalk Switch (Lights, Turn Signals, Horn)
    Switch Testing
    Work Light Switch
    Forward Position On
    Installation
    Headlight
    Taillight/Rear Flasher Light
    Front Flasher Warning Light/Turn Signals
    Cab Work Lights
    Hazard Light Switch
    Off Position
    On Position
    Transmission Range Safety Switch
    Extended Position
    Retracted Position (Not Shown)
    Rear (Main) Pto Safety Switch
    Extended Position (Pto On)
    Retracted Position (Pto Off)
    Mid Pto Safety Switch (Optional)
    Extended Position
    Retracted Position
    Seat Safety Switch
    Parking Brake Safety Switch
    (Da) Series Relay Panel Identification
    TestingMicro Relays
    Hi, Low, Cruise Control, Fuel Shutoff, Pto Safety, Glow Plug Lamp,
    Flasher Cutoff, Park Brake Interface, Front Work Lights, And Hvac Relays
    Headlight, High Beam, Neutral Start, And Cab Power Relays
    Replacement
    Glow Plug Power Relay
    Installation (All Relays)
    Diodes
    Module Testing
    Diode Testing
    Operator Safety Module
    Park Brake Safety Alarm (Buzzer)
    Glow Plug Timer
    Engine Glow Plugs
    Hazard Flasher/Turn Signal Control Module
    Fuel Level Sending Unit
    Fuel Shutoff Solenoid
    Engine Oil Pressure Switch
    Engine Coolant Temperature Sending Unit
    Hi/Low Transmission Range Switch (Hst)
    Optional Joystick Switch Testing
    Hi/Low Transmission Range Solenoid (Hst)
    Electric Cruise Control Switch (Hst)
    Cruise Control Magnet (Hst)
    Cruise Control Brake Release Switch (Hst)
    Extended Position
    Retracted Position
    Cab To Tractor Harness Main Connectors
    Electrical Schematic Diagram
    Safety Start Circuit (Operator Present Or Not Present)
    Safe Operation Operator Present Circuit
    Safe Operation Operator Not Present Circuit
    Safety Alarm Circuit (Key Off And Park Brake Off)
    Safety Alarm Circuit (Key On, Rear Pto On, Operator Not Present And Park Brake On)
    Safety Alarm Circuit (Key On, Rear Pto On, Operator Not Present And Park Brake Off)
    Glow Plug Circuit
    Headlights Circuit (Position, Low And High Beams)
    Front Work Lights Circuit
    Cab Work Lights Circuit
    Interior Cab Lights Circuit
    Hazard Flasher Lights Circuit
    Right Turn Signal Circuit
    Left Turn Signal Circuit
    Hvac Circuit
    Auxiliary Power Socket Circuit
    Front And Rear Wiper Circuit
    Horn Circuit
    Cruise Control Circuit (Hst Transmission)
    Hst Range Low Shift Circuit
    Hst Range High Shift Circuit
    Charging Circuit
    Pto Indicator Light Circuit
    Park Brake Indicator Light Circuit
    Engine Coolant Temperature Circuit
    Engine Low Oil Pressure Indicator Light Circuit
    Fuel Level Circuit
    Tachometer Circuit
    Beacon Circuit
    Radio Circuit
    Component Operation And Servicing
    Component Testing And Replacement
    Temperature Gauge
    Replacement
    Tachometer
    Testing
    Proof Meter (Hour Meter)
    Instrument Panel Indicator And Illumination Lights
    Bulb Identification Chart
    Bulb Replacement
    Alternator Specifications
    Alternator Troubleshooting
    Charging System
    Description Of Operation
    Charging Circuit
    Principle Of Ic Regulator
    Preliminary Alternator Tests
    Alternator Drive Belt
    Alternator Output
    Alternator Removal
    Alternator Disassembly
    Alternator Component Testing And Inspection
    Stator
    Rotor
    Rectifier Assembly
    Alternator Brushes
    Alternator Bearings
    Drive Pulley
    Alternator Frames
    Assembly
    Alternator Bench Check
    Installation
    Starter Motor Specifications
    Starter Motor Troubleshooting
    Starting System
    Description Of Operation
  • – Platform
    Hood
    Rear Hood Side Panels
    Dash Console
    Seat
    Rops
    Fuel Tank
    Fenders
    Deck
    Hood
    Rear Hood Panels
    Dash Console
    Operator Seat
    Front Wiper Motor
    Washer Tank
    Rear Wiper Motor
    Door Handle And Latch
    Door Striker
    Cab Door
    Cab Rear Window
    Fuel Tank
    Fenders
    Cab

What you get

You will receive PDF file with high-quality manual immediatly after the payment.

See It Styled On Instagram

    Instagram did not return any images.

Shop By Department