New Holland TR96 TR97 TR98 Repair Manual Combine 40009630

Factory Repair Manual For New Holland TR96 TR97 TR98 Combine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1866
Number: 40009630
Bookmarks: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

New Holland Combine

TR96
TR97
TR98

Contents

-GENERAL AND SAFETY INFORMATION
-ELECTRICAL SYSTEM TR96 AND TR97
General Electrical
Air Conditioning Electrical System
Light Electrical Systems
Variable Speed Control Electrical System
Engine Electrical System
Electronic Stone Trap Electrical System
Electrohydraulic Electrical System
Wiring Diagrams
-ELECTRICAL SYSTEM TR98
General Electrical
Air Conditioning Electrical System
Light Electrical Systems
Variable Speed Control Electrical System
Engine Electrical System
Electronic Stone Trap Electrical System
Electrohydraulic Electrical System
Thresher Drive Control
Wiring Diagrams
-HYDRAULIC SYSTEM TR96, TR97, AND TR98
Introduction
Electrohydraulic Stack Valve Operation
Electrohydraulic Stack Valve Service
Hydraulic Pump
Steering Control
Accumulator
Hydraulic System Troubleshooting
Reel Drive Hydraulic System
Unloading Auger Drive And Head Drive Control Valve (TR98 Only)
Index
-MONITOR ELECTRICAL SYSTEMS TR96, TR97 AND TR98
Ground Speed Calibration
Monitor Circuit
Grain Loss Monitor Circuit
Instrument Bar Circuit
-SEPARATOR CLUTCH TR96, TR97 AND TR98
Introduction
Separator Clutch
Main Sheave
Labor Guide
Index
-ENGINE PTO SHAFT TR96, TR97 AND TR98
Introduction
Caterpillar Engine – TR96 Below Serial Number 528150
Ford Engine – TR96 Above Serial Number 528149, TR97, TR98
Index
-FEEDER TR96, TR97 AND TR98
Introduction
Removing The Feeder From The Combine
Feeder Maintenance
Right Side Drives – Fixed Speed
Right Side Drives – Variable Speed
Variable Speed Motor
Variable Speed Screw
Feeder Slip Clutch
Upper Pivot Shaft
Stone Roll
Front Drum
Feeder Floor
Cradle And Feeder Face Plate
Reverser Motor (Style I – TRW)
Reverser Motor (Style II – White)
Reverser Gearbox
Electronic Stone Trap
Labor Guide
-ROTOR DRIVE TR96, TR97 AND TR98
Introduction
Removing The Rotor Drive Belt
Installing The Rotor Drive Belt
Adjusting The Rotor Speed
Removing The Lower Variator Sheave
Installing The Lower Variator Sheave
Removing The Torque Sensing Drive
Disassembling The Torque Sensing Drive
Assembling The Torque Sensing Drive
Installing The Torque Sensing Drive
Labor Guide
Index
-ROTORS TR96, TR97 AND TR98
Introduction
Style I (TR96 Below Serial Number 529779)
Style II (TR96 Above Serial Number 529778, TR97 And TR98)
Index
-ROTOR GEARBOXES TR96, TR97 AND TR98
Introduction
Removing The Rotor Gearboxes
Installing The Rotor Gearboxes
Special Tools
Single-Speed Rotor Gearbox
Two-Speed Rotor Gearbox
Index
-CONCAVES TR96, TR97 AND TR98
Introduction
Concaves – TR96 Combines Below Serial Number 527821
Concaves – TR96 Above Serial Number 527820, TR97, And TR98 Combines
Index
-SEPARATOR GRATES TR96, TR97 AND TR98
Introduction
Preparing To Remove The Separator Grates
Removing The Separator Grates
Installing The Separator Grates
Labor Guide
-DISCHARGE DEATER AND GRATE TR96, TR97 AND TR98
Introduction
Style 1 Discharge Beater – TR96 Below Serial Number 530066
Style II Discharge Beater – TR96 Above Serial Number 530065, TR97, TR98
Discharge Beater Grate
Index
-CLEANING FAN TR96, TR97 AND TR98
Introduction
Cleaning Fan Drive
Cleaning Fan Housing
Cleaning Fan
Labor Guide
Index
-CLEANING SHOE TR96, TR97 AND TR98
Introduction
Shoe Eccentric Shaft
Cross Auger Housing
Lower Shoe
Upper Shoe
Grain Pan
Labor Guide
Index
-CLEAN GRAIN AND FILLING SYSTEM TR96, TR97 AND TR98
Introduction
Cross Auger
Slip Clutch And Elevator Head
Elevator
Bubble-Up Auger And Bubble-Up Gearbox
Labor Guide
Index
-TAILINGS RETURN SYSTEM TR96, TR97 AND TR98
Introduction
Slip Clutch
Lower Cross Auger
Elevator Chain
Upper Cross Auger
Elevator Head
Elevator
Labor Guide
Index
-UNLOADING SYSTEM TR96, TR97 AND TR98
Introduction
Drive Belt
Jackshaft
Cross Auger
Telescoping Unloading Auger
Unloading Auger And Tube
Labor Guide
Index
-MAIN SHAFT TR96, TR97 AND TR98
Introduction
Removing The Main Shaft
Main Shaft Assembly Layout
Installing The Main Shaft
Labor Guide
Index
-HYDROSTATIC SYSTEM TR96, TR97 AND TR98
INTRODUCTION
SERIES 23 HYDROSTATIC SYSTEM (TR96 below serial number 530066):
Operation
Pressure Checks
Adjusting Neutral
Hydrostatic Pump Repair
Hydrostatic Motor Repair
SERIES 90 HYDROSTATIC SYSTEM (TR96 above serial number 530065, TR97, TR98)
Operation
Minor Repairs
Major Repairs – Pump
Major Repairs – Motor
SAUER/SUNDSTRAND AUTHORIZED SERVICE CENTERS
SPECIFICATIONS
INDEX
-TRANSMISSION TR96, TR97 AND TR98
Introduction
Special Tools Needed
Disassembling The Transmission
Assembling The Transmission
Installing The Transmission
Lab9R Guide
Index
-POWERED REAR AXLE TR96, TR97 AND TR98
Introduction
System Operation
Towing The Combine
Flow Limiters
Control Valve
Motor And Torque Hub
Startup Procedures
Oil Requirements
Powered Rear Axle Motors
Powered Rear Axle Torque Hubs
Troubleshooting
-FINAL DRIVE TR96, TR97 AND TR98
Introduction
Tools Needed
Removing The Final Drive
Installing The Final Drive
Style I Final Drive – TR96 Below Serial Number 527821
Style II Final Drive – TR96 Above Serial Number 527820, TR97, TR98
Index
-BRAKE SYSTEM TR96, TR97 AND TR98
Introduction
Master Cylinder
Slave Cylinders
Bleeding The Hydraulic Brake System
Disc Brake
Labor Guide
Index
-CYLINDERS TR96, TR97 AND TR98
Introduction
Head Lift Cylinders
Unload Auger Swing Cylinder
Reel Lift Cylinders
Terrain Tracer (Lateral Float) Cylinders
Power Steering Cylinders (Fixed, Adjustable And Powered Rear Axle)
Rotor Variable Speed Cylinder
Reel Fore-Aft Cylinders (TR97 Above Serial Number 557403, TR98)
Head Drive And Unloading Auger Drive Cylinders (TR98 Only)
Labor Guide
Index

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