Same 90 100 110 130 150 170 Workshop Manual Tractor

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Pages: 583
Format: PDF (High-Quality PDF Manual)
Language: English
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Bookmarks
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Wiring and Hydraulic Schematics

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Factory Service Repair Manual For Same Same 90 100 110 130 150 170 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 583
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: No
Hydraulic Diagrams: No

Model

Same 90, 100, 110, 130, 150, 170

Contents

  • -GENERAL
    Methods Of Tightening Nuts And Bolts
    Method Of Tightening
    Type Of Tightening
  • -ENGINE UNIT
    GENERAL FEATURES
    REMOVAL AND INSTALLATION
    Preliminary Operations
    Disconnecting The Electric Cables T
    Detaching The Supercharging, Fuel,Lubrication, Hydro steering And Brake Systems
    Removing The Front Axle
    Removing The Engine
    DISASSEMBLY
    Preliminary operations
    Tappets, rocker arms, and injectors
    Air duct – cooling fan
    Heads and cylinders
    Pistons, piston pins, and piston rings
    Crankshaft rear oil seal flange
    Injection and fuel supply pumps
    Crankshaft hub
    Injection regulator unit case
    Regulator – camshaft
    Oil sump
    Lubrication system internal to sump
    Counter-rotating weights
    Connecting rods and half big end bearing
    Main bearing support and crankshaft
    Injection pump control rod
    Oil vapour breather
    Lubrication duct plugs
    Rod guide bushes
    CHECKS AND VERIFICATIONS
    HEADS, VALVES, AND ROCKER ARMS
    Cleaning the heads #
    Valve guides
    Replacement of valve guides
    Valves guides
    Valves
    Valve seats
    Grinding the valve seats
    Replacing the valve seats
    Valve springs
    Rods and rocker arms
    Rocker arms
    CYLINDERS
    Cleaning
    Checking the cylinders
    PISTONS, PISTON PIN, AND PISTON RINGS
    Cleaning
    Checking the pistons
    Checking piston pin and its seat in the piston
    Checking the backlash between piston rings and seats on piston
    Checking the backlash between piston ring ends
    CONNECTING RODS – HALF BIG END BEARINGS AND BUSHES
    Checking the connecting rod small and bushes
    Checking the parallelism between connecting rod axes
    Checking the connecting rod small end
    Checking the half – bearings
    Checking the connecting rods weight
    CAMSHAFT
    Checking The Camshaft
    Checking And Replacing Camshaft Bushes Mounted On Engine Block
    Checking The Camshaft Gear
    CRANKSHAFT, HALFMAIN BEARINGS, AND MAIN BEARING SUPPORTS
    Cleaning
    Checking The Crankshaft
    Checking Ovalization And Taper Of Crankshaft Pins
    Cleaning Crankshaft Inner Ducts
    Checking The Counter Weights
    Checking Camshaft Gear And Oil Sump
    Checking The Counter Rocker Gear
    Checking The Main Bearings Diameter
    Checking The Half Main Bearings
    REASSEMBLY
    COMPONENTS OF ENGINE BLOCK
    Oil Vapour Breather
    Oil Duct Plugs
    Checking The Rocker
    Union Securing Oil Pressure Switch
    Oil – To – Turbocharger Delivery Union
    Camshaft Lubrication Duct Cover
    Piston Cooling Oil Spray Nozzles
    Rod Guide Bushes
    Injection Pumps Control Rod
    Oil Filter Union
    Main Bearings And Crankshaft
    Injection Regulator Case Rear Cover
    Camshaft
    Checking The Crankshaft End Float
    Connecting Rods – Half Big End Bearings And Pistons
    Cylinders
    Checking Piston Recess With Respect To Cylinder Upper Plane
    Heads
    Timing The Injection Pumps
    Adjusting The Timing System
    Regulator And Regulator Case Cover
    Crankshaft Pulley Hub
    Rocker Arms/
    Injection Pumps
    Rear Flanges
    Connecting The Engine Stop Tie Rod
    Adjusting The Intake – Exhaust Valves
    Injectors
    Installing And Timing The Counterrotating Weights
    Internal Lubrication System
    External Components
    Air Duct
    Support Bracket – Accelerator Control Rod
    Oil Filter – Engine Flywheel
    INSTALLATION
    CHECK AND ADJUSTMENTS
    Checking The Engine RPM
    Adjusting Accelerator Control
    Manual Checking And Registration Of Accelerator Sensitivity
    Adjusting The Injection Pump Control Rod
    Checking On Injection Pump Control Rod
    Adjusting The Extra Fuel Device
    Motor Compressor Check
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Features
    Checks And Adjustments
    Tightening Torques
    General Specifications
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIONS
  • -ENGINE LUBRICATION SYSTEM
    ENGINE LUBRICATION SYSTEM
    GENERAL FEATURES
    OIL PUMP
    Removal
    Disassembly
    Checks And Verifications
    Reassembly
    Installation
    ENGINE OIL FILTER
    Replacement
    PRESSURE RELIEF VALVE
    Removal
    Checks and verifications
    Installation
    OIL RADIATOR
    Removal And Installation
    Cleaning
    Checking The Lubrication System Pressure
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Features
    Checks And Adjustments
    Tightening Torques
    General Specifications
    Fluids And Lubricants
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIVE ACTION
  • -FUEL SYSTEM
    GENERAL FEATURES
    AIR PRE-CLEANER
    Removal And Installation
    Cleaning And Checks
    DRY AIR CLEANER
    Disassembly
    Cleaning And Checks
    Reassembly
    FILTER UNIT
    Removal And Installation
    PIPING
    Removal
    Checks And Verifications
    Installation
    TANKS
    Removal
    Checks And Verifications
    Tank
    Hoses
    Pipes
    Float
    Installation
    FUEL PRE-FILTER
    Disassembly And Reassembly
    Cleaning And Inspections
    Water Drain
    FUEL SUPPLY PUMP
    Removal And Installation
    Disassembly And Reassembly
    FUEL FILTERS
    Removal And Installation
    Filtering Cartridge Replacement
    Water Drain
    INJECTIONS PUMPS
    Removal And Installation
    INJECTORS
    Removal
    Disassembly
    Cleaning And Checks
    Injector Calibration
    Spray Nozzle Tightness Check
    Spray Nozzle Efficiency Check
    Reassembly
    Installation
    EXHAUST SYSTEM
    Removal And Installation
    Checks And Verifications
    FUEL SYSTEM BLEEDING
    CHECKS AND ADJUSTMENTS
    Accelerator Control Adjustment
    Hand Accelerator Lever Sensitivity
    Extra-Fuel Device Adjustment
    Injection Pumps Controls Rod Travel Check
    Injection Pumps Control Rod Adjustment1
    Engine Compression Check
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Adjustments
    Tightening Torques
    General Specifications
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIONS
  • -OVERFUELLING
    GENERAL FEATURES
    CHECKS WITH THE PARTS MOUNTED ON THE TRACTOR
    Overfuelling Pressure Checks
    TURBOCOMPRESSOR AND EXHAUST MANIFOLD
    Removal
    Turbocompressor Work Bench Check
    Radial Rotor Play Check
    Rotor Axle Play Check
    Dismounting
    Checks And Controls
    General Controls
    Rotor Accentricity
    Dimensional Checks
    Remounting 1
    Reassembly Of The Turbocompressor And Exhaust Manifolds
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Adjustments
    Tightening Torques
    General Prescriptions
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIVE ACTION
  • -GEARBOX CLUTCH
    GENERAL FEATURES
    CLUTCH PEDAL
    Removal
    Checks And Verifications
    Installation
    Adjustments
    CLUTCH MASTER CYLINDER
    Removal
    Disassembly
    Checks And Verifications
    Reassembly
    Installation
    CLUTCH OPERATING CYLINDER
    Removal
    Disassembly
    Checks And Verifications
    Reassembly
    Installation
    HYDRAULIC SYSTEM PIPING
    Checks And Verifications
    Removals And Installations
    HYDRAULIC SYSTEM BLEEDING
    CLUTCH
    Disassembly
    Checks And Verifications
    Flywheel
    Pressure Plate
    Clutch Disk
    Fork, Sliding Sleeve, And Thrust Bearing
    Reassembly
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Features
    Checks And Adjustments
    General Specifications
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIONS
  • -GEARBOX
    GENERAL FEATURES
    PRELIMINARY OPERATIONS
    Rear Gearbox Pump Cover Removal
    Removal Of Axle Shaft Side Support
    Engine Gearbox Separation
    Removal And Reattachment Of Back And Front Gearbox
    EXTERNAL GEARS
    Dismounting
    Checks And Controls
    Remounting
    FRONT GEARBOX
    Rods And Forks
    Dismounting
    Checks And Controls
    Remounting
    Testing
    Shafts And Gearing
    Dismounting
    Preliminary Operations
    Gearbox With Mini Reduction Gear And Reversal
    Gearbox With Super Reduction Gear And Reversal
    Standard Gearbox
    Checks And Controls
    Remounting
    Preliminary Operations
    Gearbox With Mini Reduction Gear And Reversal
    Gearbox Counter Shaft
    Super Reduction And Reversal Gearbox
    Reversal Shaft
    Standard Gearbox
    Final Operations
    Checks And Adjustments
    Play Adjustment Of The Gearbox
    Main And Counter Shaft Bearings
    Play Adjustment Of Clutch Shaft
    Epicyclic Reduction Gear With Super Reduction Play Adjustment
    REAR GEARBOX
    Epicyclic Reduction Gear
    Dismounting
    Checks And Controls
    Remounting
    Testing
    Clutch PT
    Dismounting
    Checks And Controls
    Remounting
    Remounting
    Adjustments
    Shaft PTO For Front Traction
    Dismounting
    Checks And Controls
    Remounting
    Crown Gear And Pinion
    Dismounting
    Checks And Controls
    Remounting
    Adjustment
    Differential Blocking System
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Controls
    Tightening Torques
    General Prescriptions
    TROUBLESHOOTING AND CORRECTIVE ACTION
    SPECIAL TOOLS
  • -GEARBOX LUBRICATION SYSTEM
    OIL PUMP
    Removal
    Installation
    OIL FILTERS
    Replacement
    Pressure Relief Valve
    Replacement
    OIL RADIATOR
    Removal And Installation
    Cleaning
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Details
    General Specifications
    SPECIAL TOOLS
  • -CLUTCH P.T.O.
    GENERAL FEATURES
    CLUTCH CONTROL LEVER
    Removal
    Checks And Verifications
    Installation
    Adjustment
    CLUTCH
    Removal
    Disassembly
    (Clutch VALEO)
    (Clutch SAME)
    Checks And Verifications
    (Clutch VALEO)
    Reassembly
    (Clutch SAME)
    Installation
    Adjustments
    Play Adjustment Between The Starter Piston And The Band Brake
    Clutch Operating+Pressure Check
    Adjustment Of Play Between The Manifold And The Clutch Body
    Adjustment Of The Distributor Piston Position
    HYDRAULIC PUMP
    Removal
    Disassembly
    Checks And Verifications
    Reassembly
    Installation
    TECHNICAL DATA AND SPECIFICATIONS
    Technical data
    Checks And Adjustments
    General Prescriptions
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIVE ACTION
  • -FRONT AXLE
    GENERAL FEATURES
    FRONT AXLE ASSEMBLY
    Removal
    Checks And Verifications
    Installation
    POWER STEERING
    Removal
    Disassembly, Checks And Verifications,Reassembly
    Installation
    STEERING TIE RODS
    Removal
    Checks And Verifications
    Installation
    STEERING CENTRE LEVER
    Removal And Installation
    Checks And Verifications
    WHEEL HUB
    Disassembly And Reassembly
    Checks And Verifications
    WHEEL SHAFT
    Disassembly And Reassembly
    Checks And Verifications
    TRACK VARIATION
    TOE- IN CHECK
    END – FLOAT ADJUSTMENT
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Adjustments
    Tightening Torques
    General Specifications
    TROUBLESHOOTING AND CORRECTIONS
  • -FRONT DRIVING AXLE
    GENERAL FEATURES
    FRONT DRIVING AXLE ASSEMBLY
    Removal And Installation
    ROCKING MOUNTINGS
    Removal And Installation
    Checks And Verifications
    HUB
    Disassembly
    Checks And Verifications
    Pins
    Bearings
    Fork And Axle Body
    Axle Shafts
    Reassembly
    Fork Bearings Preload Adjustment
    EPICYCLIC REDUCTION GEAR
    Disassembly
    Checks And Verifications
    Pins And Gears
    Bearings
    Reassembly
    CROWN WHEEL AND PINION
    Disassembly
    Checks And Verifications
    Flange Supporting Differential
    Crown Wheel And Pinion
    Differential Casing
    Reassembly
    Pinion Crown Wheel Position Adjustment
    DIFFERENTIAL LOCK SYSTEM
    General Features
    Disassembly
    Checks And Verifications
    Reassembly And Adjustment
    TOE-IN CHECK
    STEERING ANGLE ADJUSTMENT
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Adjustments
    Tightening Torques
    General Prescriptions
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIONS
  • -BACK AXLE
    GENERAL FEATURES
    REMOVAL
    DISMOUNTING
    CHECKS AND VERIFICATIONS
    Gear Teeth And Grooves
    Bearings
    Bell Axle Shaft Support
    REASSEMBLY
    INSTALLATION
    Spring Load Adjustment Of Tapered Roller Bearing
    Adjustment Of The Axle Shaft Ball Bearing Positions
    Track Variation
    TECHNICAL DATA AND SPECIFICATIONS
    Tightening Torques
    General Prescriptions
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIVE ACTION
  • -BRAKES
    GENERAL FEATURES
    SERVICE BRAKES
    Pedal Assembly
    Removal
    Check And Verifications
    Installation
    BRAKE MASTER CYLINDER
    Removal
    Disassembly
    Checks and verifications
    Reassembly
    Installation
    BRAKES HYDRAULIC SYSTEM PIPING
    Checks And Verifications
    Removals And Installations
    FRONT BRAKES
    Disassembly
    Checks And Verifications
    Reassembly
    REAR BRAKES
    Disassembly
    Checks And Verifications
    Reassembly
    HYDRAULIC SYSTEM BLEEDING
    PARKING BRAKE
    Control lever
    Removal
    Disassembly
    Checks and verifications
    Reassembly
    Installation
    Brake Unit
    Disassembly
    Checks And Verifications
    Reassembly
    DISTRIBUTOR FOR TRAILER HYDRAULIC BRAKING
    Removal
    Installation
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Features
    Check And Adjustments
    Tightening Torques
    General Specifications
    TROUBLESHOOTING AND CORRECTIONS
  • -WHEELS AND TYRES
    CHECK OF TYRE CONDITION
    Excessive Wear
    DISMOUNTING AND REMOUNTING WHEELS
  • -HYDROSTATIC STEERING
    GENERAL FEATURES
    STEERING WHEEL AND STEERING COLUMN
    Removal
    Disassembly
    Checks And Controls
    Remounting
    Reassembly
    DISTRIBUTOR
    Removal
    Dismounting
    Cleaning Checks And Controls
    Remounting
    Axial Play Adjustment
    Reassembly
    POWER STEERING HOUSING
    Double Effect ForWheel/Drive Tractor
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Reassembly
    Single Effect ForWheel/Drive Tractor
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Reassembly
    OIL TANK
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Reassembly
    PIPING
    Checks And Controls
    Flexible Pipes
    Rigid Pipes
    Unions
    Replacement
    Pipes Leading Out Of The Distributor
    Pipes Entering And Coming Out Of The Pump
    RESOUNDER
    Replacement
    OIL PUMP
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Installation
    COMPLETE HYDRAULIC CIRCUIT
    Safety Valve Calibration Check
    Removal Of Air
    Oil Removal
    TECHNICAL DATA AND
    SPECIFICATIONS
    Technical Data
    Controls And Adjustments
    Tightening Torques
    General Prescriptions
    Lubricants
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIVE ACTION
  • -COMPLETE CABINE
    COMPLETE CABINE
    Dismounting /
    Preliminary Operation
    Gear Engagement Lever
    Locking Leverage Differential And PTO
    Double Traction Engagement Leverage And Parking Brake
    Auxiliary Distributor Tie Rod And Hydraulic Hoister Tie Rod
    Electrical Connection
    Hydrostatic Steering Circuit Pipe
    Cab Removal
    Installation
    CAB ROOF AND INSIDE ROOF TRIM
    Cab Roof
    Removal And Installation
    Sun Roof
    Removal And Installation
    Inside Roof Trim
    Removal And Installation
    DOOR
    Complete Door
    Removal And Installation
    Lock And Handle
    Removal And Installation
    Glass And Gasket
    Removal
    Installation
    WINDOWS
    Side Windows
    Removal And Installation
    Rear Window
    Removal And Installation
    FIXED GLASS AND GASKET
    Front Glass
    Removal
    Installation
    Rear Glass
    Removal
    Installation
    DASHBOARD
    Instrument Panel
    Removal And Installation
    Instruction Panel
    Removal And Installation
    SEATS
    Sable Seat
    Removal And Installation
    Dismounting
    Checks And Controls
    Remounting
    Grammerseat
    Removal And Installation
    Removal
    Checks And Controls
    Remounting
    Bostom Seat
    Removal And Installation
    Dismounting
    Checks And Controls
    Remounting
    INSIDE TRIM
    Removal
    Post, Sill And Cross Trim
    Left Wheel House Trim
    Right Wheelhouse Trim
    Floor Trim
    Installation
    FINISHING PROFILE AND EXTERNAL ACCESSORIES
    Finishing Profile
    Removal And Installation
    External Accessories
    Removal And Installation
    HOODS
    Upper Hood
    Removal And Installation
    Hood Position Adjustment
    Dashboard Frame
    Side Hoods
    MUDGUARDS
    Rear Mudguard
    Removal And Installation
    Front Mudguards
    Removal And Installation
    TECHNICAL DATA AND SPECIFICATIONS
    General Specifications
  • -LIFTING GROUP
    GENERAL FEATURES
    Description
    Distributor Functional Diagram
    Lifting Phase
    Neutral Phase
    Lowering Phase
    OIL FILTER
    Replacement
    OIL PUMP
    RESOUNDER
    Replacement
    LIFTING HOUSE
    Removal
    Dismounting
    Cover
    Lifting Control Arms
    Distributor
    Cylinder And Piston
    Distributor Control Lever
    Secondary Distributor Removal
    Checks And Adjustments
    Remounting
    Reassembly
    DISTRIBUTOR
    Removal
    Assembled Distributor Checks
    Dismounting
    Distributor Control Lever
    Distributor Body
    Rear Body
    Front Body
    Checks And Adjustments
    Remounting
    Reassembly
    LIFTING MECHANISM
    Removal
    Checks And Controls
    Reassembly
    SENSITIVE MACHINE MEMBERS
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Reassembly
    SECONDARY HYDRAULIC
    CYLINDER
    Removal
    Dismounting
    Checks And Controls
    Remounting
    Reassembly
    LIFTING CONTROL LEVER
    Removal
    Levers Inside Of The Cabin
    Support Levers
    Co+Axial Shaft
    Reassembly
    PIPING
    Checks And Controls
    Replacement
    CHECKS AND ADJUSTMENTS
    Adjustment Of The Position Control
    External Controls Of The Lifting Housing
    Lifting Housing Inside Controls
    Checking Of The Strain Command
    Checking Of The Lifting Sensitivity
    Checking And Adjustment Of Maximum Operation Pressure
    Control Of The Working Pressure
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Control And Adjustments
    Tightening Torques
    General Prescriptions
    SPECIAL TOOLS
    TROUBLE SHOOTING AND CORRECTIONS
  • -SUPPLEMENTARY HYDRAULIC CIRCUIT
    GENERAL FEATURES
    Description
    Working Diagrams
    Neutral Phase
    Working Phase
    OIL FILTER
    OIL PUMP
    SAFETY VALVE
    Checks And Adjustment Of Maximum Operating Pressure
    Disassembly And Reassembly
    Disassembly
    Checks And Verifications
    Reassembly
    DISTRIBUTORS
    Disassembly
    Simple/Double Effect Distributor
    Disassembly
    Checks And Verifications
    Reassembly
    Simple/Double Effect Distributor With Automatic Centering (Kick-Out Effect)
    Dismounting
    Checks And Verifications
    Reassembly
    Checks And Adjustment Of The Automatic Centering Pressure Calibration Device
    Double Effect Distributor With Float Position
    Disassembly
    Checks And Verifications
    Reassembly
    Installation
    Transformation Of Distributor From Double To Single Effect
    DISTRIBUTOR CONTROL LEVER
    Disassembly
    Reassembly
    Control Rod Length Adjustment
    PIPES AND FITTINGS
    Checks And Verifications
    Replacement
    WORKING PRESSURE CHECK OF THE IMPLEMENT
    TECHNICAL DATA AND SPECIFICATIONS
    Technical Data
    Checks And Adjustments
    Tightening Torques
    General Specifications
    SPECIAL TOOLS
    TROUBLESHOOTING AND CORRECTIONS
  • -ELECTRICAL LIGHTING
    HEADLIGHTS
    Front Headlights
    Removal And Installation
    Bulb Replacing
    Rear Headlamps
    Removal And Installation
    Bulb Replacing
    SIDE LIGHT GROUP
    Removal And Installation
    Bulb Replacing
    FRONT HEADLIGHTS
    Removal And Installation
    Disassembly And Reassembly
    Bulb Replacing
    REAR LIGHTING GROUP
    Removal And Installation
    Bulb Replacing
    NUMBER PLATE LIGHT
    Removal, Bulb Replacing, Installation
    INTERNAL LIGHTING
    Cabin Roof Light
    Removal And Installation
    Bulb Replacing
    WINDSCREEN WIPERS
    Removal And Installation
    WINDSCREEN WASHER
    Removal And Installation

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Same 90 100 110 130 150 170 Workshop Manual Tractor