Same Explorer II Special 70 75 80 85 90 95 HP Workshop Manual

Factory Service Repair Manual For Same Explorer II Special 70 75 80 85 90 95 HP Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Same Explorer 70HP, 75HP, 80HP, 85HP, 90HP, 95HP

Contents

SECTION 00 Contains the general safety rules, information on how to use and update
the manual, the symbols used, the products required, the standard
tightening torques and a conversion table for units of measurement.
SECTION 10 Contains technical descriptions and information regarding the
mechanical and hydraulic operation of machine components, the
designations of the various components, hydraulic diagrams and general
technical data.
SECTION 30 Contains the methods, checks and adjustments regarding the external
components; the operations dealt with in this section do not require
removal of the various assemblies that form the tractor frame and cab.
SECTION 40 Contains information and diagrams regarding the machine’s electrical
and electronic systems

GENERAL SAFETY RULES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
TIGHTENING TORQUES
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
CONVERSION FACTORS
-Section 10
TRANSMISSION
Introduction
Description
TRANSMISSION
Connecting Housing
Gearbox And Shuttle Assembly
Bevel Pinion And Range Gearbox Assembly
Four-Wheel Drive Engagement And Parking Brake Assembly
Differential Assembly
Brakes And Rear Axle Assembly (Version 80 – 85 – 90 – 95)
Brakes And Rear Axle Assembly (Version 70 – 75)
REAR PTO
Description 1
Pto Control Clutch Assembly (Versions 80 – 85 – 90 – 95)
Pto Control Clutch Assembly (Versions 70 – 75)
2-Speed Pto And Groundspeed Pto
FRONT AXLE
Final Drive (Versions 80 – 85 – 90 – 95)
Final Drive (Versions 70 – 75)
Pinion, Differential And Differential Lock
HYDRAULIC SYSTEM
DESCRIPTION
Hydraulic Diagram (Versions 80 – 85 – 90 – 95)
Hydraulic Diagram (Versions 70 – 75)
Steering Circuit Gear Pump
Lift Circuit Gear Pump
Power Steering
Pressure Holding Valve Unit
Auxiliary Services Control Valve
Auxiliary Services Control Valve (Usa Version)
Lift Control Valve (Versions 70 – 75)
Lift Control Valve (Versions 80 – 85 – 90 – 95)
BRAKING SYSTEM (WITHOUT SEPARATE BRAKE)
Description
Trailer Braking Valve
BRAKING SYSTEM (WITH SEPARATE BRAKE VALVE)
Description
Separate-Brakes Valve
Trailer Braking Valve
-Section 30
FRONT HOODS
Removal
Refitting
RADIATOR
Removal
Refitting
STARTER MOTOR
Removal
Refitting
BATTERY
Removal
Refitting
WHEELS
FRONT WHEELS (4WD Version)
Removal
Refitting
FRONT WHEELS (2WD version)
Removal
Refitting
REAR WHEELS
Removal
Refitting
FRONT AXLE DRIVE SHAFT
Removal
Refitting
FRONT SUPPORT
Removal
Refitting
FRONT AXLE
AXLE ASSEMBLY
Removal
Refitting
Adjusting Front Axle End Float
STEERING CYLINDERS
Removal
Refitting
Disassembly
Assembly
FINAL DRIVE
Removal
Refitting
Disassembly (Version 80 – 85 – 90 – 95)
Assembly
Disassembly (Version 70 – 75)
Assembly
STEERING KNUCKLE HOUSING AND AXLE SHAFT (Version 70 – 75 – 80 – 85 – 90 – 95)
Removal
Refitting
Adjusting Bearings Preload
PINION-DIFFERENTIAL ASSEMBLY
Removal
Refitting
DIFFERENTIAL LOCK
Removal
Refitting
Adjustment
BEVEL GEAR PAIR
Disassembly
Adjustment Of The Differential Preload
Adjustment Of Pinion And Crown Wheel Backlash
Completion Of Assembly
DIFFERENTIAL
Disassembly
Assembly
FRONT AXLE (2WD)
COMPLETE AXLE ASSEMBLY
Removal
Refitting
WHEEL HUB
Disassembly
Assembly
STEERING SUPPORT
Disassembly
Assembly
STEERING CYLINDERS
Removal
Refitting
Disassembly
Assembly
STEERING LEVER
Disassembly
Assembly
INSTRUMENT PANEL
Removal
Refitting
FUEL TANK
Removal
Refitting
POWER STEERING
Removal
Refitting
Relief Valve Setting
Disassembly
Assembly
ROPS FRAME (Version With T58 – T62 Type Fenders)
Removal
Refitting
ROPS FRAME SUPPORT
Removal
Refitting
SAFETY ROLL BAR (Collapsible Version)
SAFETY ROLL BAR1
Removal
Refitting
SAFETY ROLL BAR SUPPORT
Removal
Refitting
ROPS FRAME(Version With T42 And T45 Type Fenders)
Removal
Refitting
ENGINE
Preparation Before Separating The Engine From The Transmission
Preparation For Removal
Refitting
CLUTCH ASSEMBLY
CLUTCH
Checking Clutch Plate Wear (Version 70 – 75)
Checking Clutch Plate Wear (Version 80 – 85 – 90 – 95)
THRUST BEARING
Renewal
CLUTCH MASTER CYLINDER
Removal
Refitting
CLUTCH CONTROL PISTON
Removal
Refitting
CLUTCH CONTROL CIRCUIT
Bleeding The System
BRAKES
REAR AXLE BRAKE DISCS
Renewal
REAR AXLE BRAKE PISTON (Version 80 – 85 – 90 – 95)
Disassembly
Assembly
REAR AXLE BRAKE PISTON (Version 70 – 75)
Disassembly
Assembly
FRONT AXLE BRAKE DISCS
Removal
Refitting
FRONT AXLE BRAKE PISTON
Disassembly
Assembly
PARKING BRAKE
Disassembly
Assembly
BRAKE MASTER CYLINDERS
Removal
Refitting
BRAKING CIRCUIT
Bleeding The System
Brake Bleeding Procedure
FENDERS (For Version With T58 – T62 Type Safety Roll Bar)
Removal
Refitting
FENDERS (FOR VERSION WITH T42 – T45 TYPE SAFETY ROLL BAR)
Removal
Refitting
SEAT SUPPORT (THE SEQUENCE OF PHOTOGRAPHS SHOWS THE VERSION WITH T62 TYPE ROLL BAR)
Refitting
CONNECTING HOUSING
COMPLETE ASSEMBLY
Separating The Engine From The Transmission
Reassembly
GEARBOX AND SHUTTLE ASSEMBLY (4-speed version)
COMPLETE ASSEMBLY
Removal
Refitting
Disassembly
SHUTTLE AND UNDERDRIVE SHAFT
Disassembly
Assembly
PRIMARY SHAFT
Disassembly
SECONDARY SHAFT
Disassembly
Assembly
GEARBOX AND SHUTTLE ASSEMBLY (5-speed version)
COMPLETE ASSEMBLY
Removal
Refitting
GEARBOX SUPPORT AND GEAR SELECTOR RODS
Disassembly
Assembly
REVERSE SHUTTLE SHAFT
Disassembly
Assembly
PRIMARY SHAFT
Disassembly
Assembly
SECONDARY SHAFT
Disassembly
Assembly
AUXILIARY SERVICES DIRECTIONAL
CONTROL VALVE
COMPLETE ASSEMBLY (Version with T58-T62 fenders for 80 – 85 – 90 – 95)
Removal
Refitting
COMPLETE ASSEMBLY (Version with T42-T45 fenders for 70 – 75
Removal
Refitting
DIRECTIONAL CONTROL VALVE (Standard version)
Disassembly
Assembly
COMPLETE ASSEMBLY (USA EXPORT version)
Removal
Refitting
DIRECTIONAL CONTROL VALVE (USA EXPORT version)
Disassembly
Assembly
LIFT (VERSION FOR 80 – 85 – 90 – 95)
COMPLETE ASSEMBLY
Removal
Refitting
Disassembly
Assembly
CONTROL LEVERS (VERSION FOR 80 – 85 – 90 – 95)
Adjustment
LIFT CYLINDER (VERSION FOR 80 – 85 – 90 – 95)
Disassembly
Assembly
BUSHES
Renewal
HYDRAULIC LIFT CONTROL VALVE
Disassembly
Assembly
MECHANICAL DRAFT SENSOR
Removal
Refitting
Disassembly
Assembly
3-POINT LINKAGE (Versions with mechanical lift)

Removal
Refitting
LIFT (VERSION 70-75)
COMPLETE ASSEMBLY
Removal
Refitting
HYDRAULIC LIFT CONTROL VALVE
Removal
Refitting
Assembly
CONTROL LEVERS
Adjustment
3-POINT LINKAGE
Removal
Refitting
REAR AXLE
COMPLETE ASSEMBLY (VERSION 80 – 85 – 90 – 95)
Removal Of The Complete Rear Axle
Refitting
Disassembly
Assembly
PLANET CARRIER ASSEMBLY
Disassembly
Assembly
COMPLETE ASSEMBLY (VERSION 70 – 75 )
Removal Of The Complete Rear Axle 2
Refitting
Disassembly
Assembly
PLANET CARRIER ASSEMBLY
Disassembly2
Assembly
HYDRAULIC PUMPS
PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES2
Removal
Refitting
POWER STEERING PUMP
Removal
Refitting
RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY
COMPLETE ASSEMBLY
Removal
Installation
DIFFERENTIAL
Removal
Refitting
Disassembly
Assembly
PINION (VERSION 80 – 85 – 90 – 95)
Disassembly
Assembly
PINION (Version 70-75)
Disassembly
Assembly
FOUR-WHEEL DRIVE ENGAGEMENT CONTROL
Disassembly
Assembly
4WD OUTPUT SHAFT AND PARKING BRAKE
Disassembly
Assembly
BEVEL GEAR PAIR
Preparation Of Adjustments
Adjustment Of The Differential Bearings Preload
Adjustment Of The Pinion Position
Adjustment Of The Pinion And Crown Wheel
Pump Drive Pto
OUTER GEAR
Disassembly
Assembly
INNER GEAR
Disassembly
Assembly
PTO INPUT SHAFT
Removal
Refitting
PTO CLUTCH
Removal
Refitting
Disassembly (Version 80 – 85 – 90 – 95)
Disassembly (Version 70-75)
Assembly
GROUNDSPEED PTO OUTPUT SHAFT
Disassembly
Assembly
SYNCRO PTO ENGAGEMENT DEVICE
Disassembly
Assembly
-Section 40
STRUCTURE OF THE UNIT
Introduction 2
List Of Wiring Looms
Definition Of Components And Symbols
General Rules
Modification Of The Tractor’s Electrical/ Electronic Circuits
Main Wiring Faults Vi
A Poor Contact Between Connectors
B Defective Pin Soldering Or Crimping
C Disconnecting Wiring
E Oil Or Dirt On Connectors
Removal, Refitting And Drying Of Connectors And Wiring 5
A Disconnection Of Connectors
B Connecting The Connectors
C Cleaning And Drying Wiring
D Renewal Of Damaged Electrical Components
Diagnostic Instruments
Wire Colour Codes
WIRING LOOMS
Front And Central Wiring Loom (1/6)
Front And Central Wiring Loom (2/6)
Front And Central Wiring Loom (3/6)
Front And Central Wiring Loom (4/6)
Front And Central Wiring Loom (5/6)
Front And Central Wiring Loom (6/6)
Headlamps Wiring Loom On Safety Roll Bar (Standard Version)
Headlamps Wiring Loom On Safety Roll Bar (Iraq Turkey Version)
Rear Wiring Loom (70 – 75 Version) (1/2)
Rear Wiring Loom (70 – 75 Version) (2/2)
Rear Wiring Loom (80 – 85 – 90 – 95 Version) (1/2)
Rear Wiring Loom (80 – 85 – 90 – 95 Version) (2/2)

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