Same Silver 110 130 Workshop Manual

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Pages: 584
Format: PDF (High-Quality PDF Manual)
Language: English
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Instant Download (Life Time Downloads)
Bookmarks
Searchable Text
Wiring and Hydraulic Schematics

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Factory Service Repair Manual For Same Same Silver 110 130 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 584
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Same Silver 110, 130

Contents

  • -GENERAL INFORMATION
    SAFETY RULES
    General Information
    Starting
    Operation
    Stopping
    MAINTENANCE
    General Information
    Engine
    Electrical System
    Hydraulic System
    Tyres And Wheels
    Recognise The Safety Warnings
    Understand The Safety Terms
    Protecting The Environment
    Follow The Safety Rules
    Prepare For Emergencies
    Wear Protective Clothing
    Protect Yourself Against Noise
    Inspect The Tractor
    Use The Handholds And Steps
    Adjust The Driver’S Seat
    Fasten The Seat Belts
    Only Operate The Tractor From The Driver’S Seat
    Never Carry Passengers On The Tractor
    Avoid Accidents When Reversing
    Avoid Accidents Caused By Movement Of The Tractor
    CARRY OUT MAINTENANCE IN SAFE CONDITIONS
    Warn Others That Maintenance Work Is In Progress
    Keep Well Clear Of Moving Parts
    Protect Yourself From Flying Splinters
    Dispose Of All Waste In An Appropriate Manner
    Work In A Clean Area
    Ensure The Work Area Is Well Illuminated
    Wash The Tractor Regularly
    Avoid Acid Burns
    Starting The Engine Using Auxiliary Batteries
    Avoid Battery Explosions
    Avoid Burns
    Keep The Tractor Clean
    Be Careful Of Fluids Under Pressure
    Avoid The Danger Of Bursting Tyres
    Handle Fluids Safely – Prevent Fires
    Prevent Fires
    Evacuation In Case Of Fire
    Exhaust Gas
    Use The Proper Tools
    Do Not Apply Heat Near Pressurised Pipes
    Do Not Heat Pipes Containing Inflammable Fluids
    Remove Paint Before Welding Or Heating Parts
    TIGHTENING TORQUES
    Part
    Tightening Torques (In Nm) For Bolts, Nuts And Studs
    Lubricants Chart
    List Of Tools
    List Of Bulbs
  • -CHARACTERISTICS AND DATA
    DIMENSIONS AND WEIGHTS
    TECHNICAL DATA
    Clutch
    Gearbox
    Rear Pto
    Front Pto
    Ground Speed Pto
    Front Axle
    Brakes
    Steering
    Hydraulic Rear Lift
    Front Lift
    Cab And Electrical System
    SPEEDS
    18+18 Gearbox – Speeds In Km/H With 520/70R38 Tyres
    24+24 Gearbox— Speeds In Km/H With 520/70R38 Tyres
    24+12 Gearbox — Speeds In Km/H With 520/70R38 Tyres
    36+18 Gearbox— Speeds In Km/H With 520/70R38 Tyres
    48+24 Gearbox— Speed In Km/H With 520/70R38 Tyres
    72+72 Hml Gearbox- Speeds In Km/H With 520/70R38 Tyres
    Tractor And Implement Combination
    Rear Implement And Front And/Or Rear Implement Combinations
    Mounted Front Implement
  • -ENGINE
    ENGINE REMOVAL
    REFITTING THE ENGINE
    Final Operations
  • -CLUTCH
    REMOVAL OF THE CLUTCH
    Separation Of The Tractor Between The Engine Flange And Intermediate Transmission Casing
    DISASSEMBLY OF THE CLUTCH
    Cab Side
    Engine Side
    CLUTCH OVERHAUL
    Checks
    CLUTCH ASSEMBLY
    Engine Side
    Cab Side
    REFITTING THE CLUTCH
    Re-Attachment Of The Engine Flange To The Intermediate Transmission Casing
    Bleeding The Hydraulic Clutch System
  • -GEARBOX
    REMOVAL OF GEARBOX FROM REAR TRANSMISSION CASING
    Disassembly Of The Super-Reduction
    Removal Of The Lift Oil Filters
    GEARBOX DISASSEMBLY
    Removal Of The Fast Range Gears And Shuttle From The Gearbox/Rear Transmission Casing Flange
    REFITTING THE GEARBOX
    Refitting The Fast And Shuttle Gears On The Gearbox/Rear Transmission Casing Flange
    Calculation Of The Shim Thickness For End Float Adjustment Of The Reduction Gear Shaft
    Assembly Of Gearbox To Rear Transmission Casing 20
    Refitting The Lift Oil Filters
    Primary Shaft End Float Adjustment
    Assembly Of The Super-Reduction Unit
    Adjustment Of The Hml Unit End Float
    OVERHAUL OF THE HML UNIT
    Disassembly
    Assembly
    Gearbox/Transmission Diagram
    Gearbox Detail
    Hml Clutches Detail
    Hml Control Valve Diagrams
    Components Of The “L” And “Sr” Reduction Control
    “L” And “Sr” Reduction Control Diagram (1)
    Components Of The Shuttle Control (1)
    Components Of The 1St -2Nd Speed Control (2)
    SHUTTLE (1) AND 1ST -2ND SPEED (2) CONTROL DIAGRAM
    Components Of The 3Rd -4Th Speed Control
    3Rd -4Th Speed Control Diagram
    Components Of The Shuttle Control
    Componentsof The Gear Control
    Shuttle And Gear Control Diagram46
    Components Of The Min-Reduction Control (1)
    Components Of The 5Th -6Th Speed Control (2)
    Mini-Reduction (1) And 5Th -6Th Speed (2)Control Diagram
    Components Of The “V” And “N” Reduction Control
    “V” And “N” Reduction Control Diagram
  • -REAR TRANSMISSION
    DISASSEMBLY OF THE REAR TRANSMISSION CASING
    Checks And Adjustments
    Checking The Play Between The 4Wd Clutch Plates
    ASSEMBLY OF THE REAR TRANSMISSION CASING
    Assembly Of The Ground Speed Pto
    Assembly Of The Pto
    Assembly Of The Parking Disc Brakes
    Assembly Of The 4Wd Clutch
    ADJUSTMENT AND ASSEMBLY OF THE BEVEL DRIVE
    Adjustment Of The Crown Wheel Bearing Preload
    Adjustment Of The Pinion Mounting Distance
    Adjustment Of The Crown Wheel-Pinion Backlash
    REAR DIFFERENTIAL WITH MECHANICAL LOCKING
    Diagramme Of Rear Differential With Mechanical Locking
    Diagramme Of Rear Differential With Electro-Hydraulic Locking (2-Planet Version)
    Rear Differential With Hydraulic Control (4-Planet Version)
  • -POWER TAKE-OFFS
    DISASSEMBLY OF THE POWER-TAKE-OFFS
    Disassembly Of The Pto
    Removal Of The Pto Clutch
    Disassembly Of The Pto
    Disassembly Of The Ground Speed Pto
    ASSEMBLY OF THE POWER TAKE-OFFS
    Assembly Of The Ground Speed Pto
    Assembly Of The Pto
    Refitting The Pto Clutch
    Assembly Of The Economy Pto
    CHECKS AND ADJUSTMENTS
    Adjustment Of Economy Pto Engagement
    Adjustment Of The Pto Selector Rod
    Checking The Play Between Clutch Plates In The Hydraulic Pto Clutch
  • -BRAKES
    DISASSEMBLY OF THE FRONT BRAKES
    ASSEMBLY OF THE FRONT BRAKES
    Bleeding The Front Brake Circuit
    DISASSEMBLY OF THE REAR BRAKES
    ASSEMBLY OF THE REAR BRAKES
    Calculation Of Brake Adjustment Shim Thickness 6
    Bleeding The Rear Brake Circuit
    “SEPARATE BRAKES” VALVE
    Right Pedal Only Depressed (Off)
    Left Pedal Only Depressed (Off)
    Right Pedal Only Depressed (On)
    Left Pedal Depressed Only (On)
  • -AXLES AND WHEELS
    REMOVAL OF THE FRONT AXLE
    Preliminary Operations
    REFITTING THE FRONT AXLE
    Final Operations
    REMOVAL OF THE FRONT DIFFERENTIAL
    Preliminary Operations
    REFITTING THE FRONT DIFFERENTIAL
    Final Operations
    OVERHAUL OF THE FRONT DIFFERENTIAL
    Disassembly
    Assembly
    Adjustment Of The Bevel Drive
    REMOVAL OF FRONT AXLE COMPONENTS
    Preliminary Operations
    Removal Of The Front Reduction Unit
    Disassembly Of The Front Brakes
    Disassembly Of The Stub Axle Housing
    Removal Of The Front Halfshaft
    REFITTING THE FRONT AXLE COMPONENTS
    Refitting The Front Halfshaft
    Assembly Of The Stub Axle Housing
    Adjustment Of The Kingpin Bearing Preload
    Assembly Of The Front Brakes
    Refitting The Front Reduction Unit
    Final Operations
    OVERHAUL OF THE FRONT REDUCTION UNIT
    Disassembly
    Assembly
    Shimming The Bearings Of The Reduction Unit
    OVERHAUL OF THE CONSTANT VELOCITY JOINTS
    Disassembly
    Assembly
    REMOVAL OF THE REAR REDUCTION UNIT
    Disassembly Of The Halfshaft And Planet Carrier
    Assembly Of The Halfshaft And Planet Carrier
    Adjustment Of The Rear Halfshaft Bearings
    REFITTING THE REAR AXLE CASING
    EXTENDIBLE HALFSHAFT
    Disassembly
    Assembly
    Adjustment Of The Differential Lock Disc Play
    Adjustment Of The Differential Lock
    Adjustment Of The Differential Lock Engagement Control
    Section Views Of Extendible Halfshaft
  • -STEERING
    DISASSEMBLY OF THE POWER STEERING UNIT
    Main Safety Valve
    ASSEMBLY OF THE POWER STEERING UNIT
    Preliminary Operations
    Instructions For O-Ring/Kin-Ring Assembly
    Assembly Of The Non-Return Valve
    Anti-Cavitation Valves
    Main Safety Valve
    Checking The Setting Of The Main Safety Valve
  • -CAB
    REMOVAL OF THE CAB
    REFITTING THE CAB
    Final Operations
  • -HYDRAULIC SYSTEM
    REMOVAL OF LIFT AND COMPONENTS
    REFITTING THE LIFT UNIT
    OVERHAUL OF THE POWER LIFT
    Disassembly
    Assembly
    OVERHAUL OF HYDRAULIC PUMPS
    Disassembly
    Checks And Adjustments
    Assembly
    ELECTRONIC LIFT CONTROL VALVE
    Component Positions
    Oil Conditions
    Control Valve In Lifting Condition
    Control Valve In Neutral Condition
    Control Valve In Lowering Condition
    Hydraulic Schematic
    OVERHAUL OF THE MECHANICAL LIFT CONTROL VALVE
    Checks With Control Valve Assembled
    Disassembly Of The Control Valve
    Checks And Adjustments
    Assembly
    ADJUSTMENT OF THE MECHANICAL LIFT
    Adjustment Of Max Lifting
    Adjustment Of The Safety Stop
    Checking Float Operation
    Counterweight Drop Test (With Counterweight Of At LeastKg)
    Adjustment Of The Position Control Lever
    Adjustment Of The Draft Control Lever
    Sensitivity Control
    SENSING DEVICES
    Dismantling The Electronic Lift Sensing Device
    Dismantling The Mechanical Lift Sensing Device
    SENSING DEVICE COMPONENTS
    Electronic Lift
    Mechanical Lift
    Front Hydraulic Lift
  • -ELECTRICAL-ELECTRONIC SYSTEM
    General Warnings
    General Precautions For Electronic Components
    Earthing And Electromagnetic Compatibility
    Practical Hints
    GENERAL DESCRIPTION OF THE SYSTEM
    System Characteristics
    Fuse And Relay Box
    CAB
    Position Of Components In The Cab
    Central Instrument Panel (Dashboard)
    Right-Hand Instrument Panel – Data Monitor
    Calibration Of The Data Monitor
    Instrument Operation Test
    Electronic Lift
    Description Of The Operation Of The Pto Control Unit
    Description Of The Operation Of The Hml Electronic Control Unit
    Description Of Components
    Battery (Maintenance-Free Type)
    Bosch Kw Starter Motor
    A Alternator With “W”
    Starter Switch
    Steering Column Switch Unit
    Multifunction Control On Armrest
    Hand Throttle
    Direction Indicators Control Unit
    Electronic Governor Control Unit
    Hml Control Unit
    SBA Control Unit (Option Available Only With Mechanical Rear Lift)
    Rear Pto Control Unit
    Preheating Control Unit
    Glowplug
    Check Panel
    Engine Oil Pressure Gauge
    Battery Voltage Gauge
    Coolant Temperature Gauge
    Fuel Gauge
    30 Km/H Multimeter
    40 Km/H Multimeter
    Upper Worklights Switch
    Lower Worklights Switch
    Rear Worklights Switch
    Flashing Light Control Switch
    Corner Worklights Switch
    Rear Screen Wiper Switch
    Hazard Warning Lights
    Heating Fan Switch
    Lift Raise/Lower Switch
    Spot Light Switch
    4Wd Control Switch (With Latch)
    Sealed Switch
    Electrical Load On Contacts
    Start Enabling Switch (Under Clutch Pedal)
    5A Brake Pedals Switch (Sba System)
    Diff Lock Control Switch (With Latch)
    Sba System Control Switch (With Latch)
    Pto Control Switch Rear (With Latch)
    Front Pto Control Switch (Without Latch)
    Lift Control Switch (On Rear Fender)
    Relay 12V — 30A
    4-Position Blower Control Knob
    Rear Pto Solenoid Valve Solenoid Valve
    Diff Lock Solenoid Valve
    Hml/4Wd Solenoid Valve
    Radar
    Pressure Switch – Clogging Sensor For Oil Filter On Delivery Line To Services Sv
    Pressure Switch – Oil Filter Clogging Sensor
    “Service” Oil Pressure Switch
    Pressure Switch – Air Cleaner Clogging Sensor
    Engine Coolant Temperature Sensor
    Engine Speed Inductive Sensor
    Lift Draft Sensor (60Kn)
    Lift Position Sensor And Steering Angle Sensor
    Accelerator Pedal Potentiometer
    Windscreen Wiper Motor
    Rear Screen Wiper Motor
    Fuel Level Sender
    Compressor For R134A
    Receiver-Drier For R134A
    Outlet Socket (+12V)
    BULKHEAD CONNECTORS
    KEY TO WIRE COLOURS
    DIAGNOSTIC INSTRUMENTS57
    List Of Components (Ordered By Component Number)
    List Of Components (Ordered By Component Designation)
    List Of Components (Ordered By Component Code)
    List Of Fuses
    List Of Relays
    List Of Ground Connections
    List Of Wiring Connections
    WIRING KEY
    Perspective view
    Layout diagram
    Wiring diagram
    FUNCTIONAL CARD KEY
    Perspective View
    Layout Diagram
    Schematic Diagram
    LOCATION OF COMPONENTS ON VEHICLE
    Table I – Components on rear frame
    Table 2 – Components on front frame
    Table 3 – Upper cab components
    Table 4 – Lower cab components
    EXAMPLE (ELECTRICAL WIRING DIAGRAMS AND WIRING)
    EXAMPLE OF FUEL LEVEL SYSTEM FAULT
    WIRING
    1,2 – Battery Wires
    3, 4, 5- Front Wiring
    6 – Central Wiring
    11 – Wiring Under Foot Mat
    12 – Rear Wiring
    13 – Cab Overhead Wiring
    14 – Electronic Governor Wiring For Manipulator
    15 – Electronic Governor Wiring
    16 -Electronic Lift Wiring “Slh”
    17 – Conditioner Wiring
    18 – Heater Wire
    19 – Trailer Brakes Air Pressure Indicator Wire
    20 – Sba Wiring
    21 – Potentiometer Wire (Steering Angle Sensor) Sba
    22 – Electronic Sba Button Wire
    23 – Italia Brakes Wire
    24 – Germania Brakes Wire
    Board 1 – Starting – Recharge – Pre-Heating
    FUNCTIONAL BOARDS
    Board 2 – Instruments
    Board 3 – Visual Indicators
    Board 4 – Interior Roof Lighting – Services
    Board 5 – Side/Tail Lights – Dipped Headlights – Full Beam Headlights Horns – Trailer Fitting1
    Board 6 – Direction Indicators – Hazard Warning Light – Vehicle Stop
    Board 7 – Worklights – Flashing
    Board 8 – Windscreen And Rear Screen Wipers
    Board 9 – Conditioner – Heater
    Board 10 – Electronic Lift Without Sba
    Board 10 – Electronic Lift Without Sba
    Board 11 – Electronic Lift With Sba
    Board 12 – Electronic Lift And Sba Device (control unit)
    Board 13 – Electronic governor without manipulator
    Board 14 – Electronic governor with manipulator
    Board 15 – Perspective SBA device without Electronic lift
    Board 16 – PTO device
  • -TROUBLESHOOTING
    ALL ROUND TESTER – CONNECTION AND POWER UP
    ENGINE TROUBLESHOOTING WITH THE ALL ROUND TESTER
    Presentation screen
    Engine test
    1 Parameters display
    2 Auto programming
    3 Test
    4 Manual Programming
    5 Pedal sensor
    6 Actuator
    7 Engine rpm reading
    8 Self-diagnosis
    Engines List -Wheel Constant
    APPENDIX 1
    ELECTRONIC LIFT DIAGNOSIS WITH THE ALL ROUND TESTER

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Same Silver 110 130 Workshop Manual