Terex 210LC 225LC Service Manual Excavator


Factory Service Repair Manual For Terex 210LC 225LC Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 8 - Terex 210LC 225LC Service Manual Excavator
Terex 210LC 225LC Service Manual Excavator $19.95
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Factory Service Repair Manual For Terex 210LC 225LC Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 373
Bookmarks: Yes
Searchable: Yes
Number: 53294
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes


Terex TXC420


  • – Safety
    To the Operator of a TEREX Excavator
    General Safety Essentials
    Location of Safety Labels
    Summary of Safety Precautions for Lifting in Digging Mode
    Unauthorized Modifications
    General Hazard Information
    Before Starting Engine
    Machine Operation
    Shipping and Transportation
    Lifting With Sling
    Track Excavator Safety
  • – Specifications
    General Description
    Component Locations
    General Dimensions
    Dimensions and Working Range
    General Specifications
    Engine Performance Curves (Per KS-R1004 Standard)
    Approximate Weight of Workload Materials
    Performance Tests
    Excavator Performance Standards
    Test Conditions
    Travel Speed and Travel Motor Balance (Steering Deviation) Tests
    Swing Speed and Deceleration Force Test
    Cylinder Performance Tests
  • – General Maintenance
    Welding Precautions and Guidelines
    Hydraulic System – General Precautions
    Maintenance Service and Repair Procedure
    General Precautions
    Hydraulic System Cleanliness and Oil Leaks
    Maintenance Precautions for Hydraulic System Service
    Oil Leakage Precautions
    Cleaning and Inspection
    General Guidelines
    Bearing inspection
    General Maintenance Procedures
    Standard Torques
  • – Upper Structure
    Fuel Tank
    Fuel Transfer Pump
    Swing Bearing
    Swing Reduction Gearbox
  • – Lower Structure and Chassis
    General Description
    Track Tension
    Cleaning and Inspection (Wear Limits and Tolerances)
    Track Shoes and Links
    Parts List
    Track Removal
    Track Installation
    Front Idler Roller
    Parts List
    Front Idler Roller Disassembly
    Front Idler Roller Reassembly
    Lower Roller
    Parts List
    Lower Roller Removal
    Lower Roller Disassembly
    Lower Roller Reassembly
    Lower Roller Installation
    Upper Roller
    Upper Roller Removal
    Upper Roller Disassembly
    Upper Roller Reassembly
    Track Spring and Track Adjusting Cylinder
    Track Assembly
  • – Engine and Drive Train
    General Description
    Refrigerant Circulation
    Control Panel
    Control Specifications
    Temperature Level Control and Display
    Air Discharge According to Path Selection
    Air-conditioning System Circuit Diagram
    Weight of R134a Gas Used In Machines
    Refrigerant System Repairs
    Refrigerant Safe Handling Procedures
    Repair and Replacement Procedure
    Refrigerant Recovery
    Vacuuming Refrigerant System
    Leakage Check
    Refrigerant Charging
    Inspecting System For Leakage
    Drive Coupling (Main Pump)
  • – Hydraulics
    Hydraulic System Troubleshooting, Testing and Adjustment
    Center Joint (Swivel)
    Swing Motor
    Travel Motor (with Gearbox) (Nabuko)
    Main Pump (Rexroth)
    Control Valve
    Pilot Control Valve (Work Lever / Joystick)
    Travel Control Valve (With Damper)
    Hydraulic Schematic
  • – Electrical System
    Troubleshooting – Electrical System
    Electric Supply System
    Engine Starting Circuit
    Operation During Start Process
    Operation After Start Process
    Engine Preheating System
    Engine Stop System
    Charging System
    Monitoring System
    Instrument Panel
    Monitoring System Schematic
    Warning and Indicator Lights
    Initial Operation
    Mode Select Switch
    Graphic Information Area Display
    Main Menus for the Graphic Display Area
    Menu Selection Buttons
    Main Menu
    Language setting
    Time Setting
    Filter/Oil information
    Special Menu
    Entering/Accessing and Exiting/Escaping Menus
    Special Menu Selections
    Electronic Hydraulic Control System (e-EPOS)
    Control System Schematic
    Power Mode Control
    Power Mode Control – Circuit Diagram
    Trenching Mode Control
    Trenching Mode Control – Circuit Diagram
    Engine Control System
    Engine Control Motor
    Engine Control Dial
    Engine Control Circuit Diagram
    Automatic Deceleration Control (Auto Idle Control)
    Engine Overheat Protection System
    Power Boost Mode
    Power Boost Control – Circuit Diagram
    Automatic Travel Speed Control
    Automatic Travel Speed Control – Circuit Diagram
    Engine Control Device – Adjustment
    Self-diagnostic Function
    e-EPOS Controller
    Engine Throttle Controller
    Wiper System
    Wiper Circuit
    Wiper Operation
    Window Washer Operation
    Lighting System
    Lighting System Circuit Diagram
    Kind of Light
    Overload Warning Device
    Overload Warning Device Circuit Diagram
    Electrical Schematic
  • – Attachments
    Front Attachment Pin Specifications
    Front Attachment – Removal and Installation
    Arm Removal Procedure
    Boom Removal Procedure
    Arm Installation Procedure
    Boom Installation Procedure
    Start-up Procedures
    Boom and Arm

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