Factory Service Repair Manual For Terex Backhoe Loaders. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 1579
Bookmarks: No
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Terex
820
860/880 SX & ELITE
970/980 ELITE
TX760B
TX860B
TX970B

Contents

-General Information
General Safety
-Accessories ( )
Standard Loader Bucket From A Quick Attach Unit
Multi Purpose Loader Bucket From A Quick Attach Unit
Quick Attach Loader Unit
Quick Attach Loader Unit Hydraulic Cylinder
Specifications — Accessories
Description And Operation — Hose Burst Valves
Loader Beam Hydraulic Cylinders Burst Valves
Loader Bucket Crowd Hydraulic Cylinder Burst Valve
Backhoe Dipper Arm Cylinder Burst Valve
Backhoe Boom Cylinder Burst Valve
Specifications — Hose Burst Valves
-Buckets
Standard Loader Bucket
Multi Purpose Loader Bucket
Multi Purpose Loader Bucket Clamping Cylinder
Multi-Purpose Loader Bucket Clamping Cylinder
Specifications — Buckets
-Digger Quick Attach
Quick Attach Backhoe Bucket
Backhoe Quick Attach Unit
Backhoe Quick Attach Unit Control Valve
Backhoe Quick Attach Unit Hydraulic Cylinder
Quick Attach Hydraulic Cylinder C03–01–9
Specifications — Digger Quick Attach
-Digger Boom And Dipperstick
Standard Backhoe Bucket
Backhoe Boom
Backhoe Dipper Arm
Boom Swing Tower
Extendable Dipper Arm Hydraulic Cylinder
Backhoe Control Lever Adjustment
Auxiliary Function/Telescopic Dipper Control Pedal Adjustment
Specifications — Digger Boom And Dipperstick
-Digger Swing System
Mast Casting
Mast Casting Clamp Seals
Stabilizer Leg (Centremount) Cylinder
Stabilizer Leg (Sideshift)
Stabilizer Leg Hydraulic Cylinder
Dipper Hydraulic Cylinder
Backhoe Bucket Hydraulic Cylinder
Boom Hydraulic Cylinder
Slew Hydraulic Cylinder
Stabilizer Hydraulic Cylinder (Sideshift)
Stabilizer Leg Hydraulic Cylinder
Checking And Adjusting The Extendable Dipper Upper External Wear Pads
Checking And Adjusting The Extendable Dipper Upper Internal Wear Pads
Stabilizer Leg Wear Pads
Stabilizer Legs Control Lever Adjustment
Boom Latch Cable Adjustment
Specifications — Digger Swing System
-Main Hydraulics
Hydraulic System Diagram
Diagnosing And Testing — Hydraulics/Pressure Testing
Diagnosing And Testing — Hydraulic Oil Contamination
Hydraulic Oil Reservoir
Oil Cooler
Hydraulic Pump
Backhoe Control Valve Bank
Loader Control Valve
Changeover Valve
Steering Priority/Unloader Valve
Ride Control Valve
Servo Control Valve
Servo Control Configuration
Changeover Valve.
Hydraulic Pump
Backhoe Control Valve
Loader Control Valve
Changeover Valve
Ride Control Valve
Servo Control Valve
Hydraulic Cylinder Inspection
Cleaning The Hydraulic System
Flushing Water From The Hydraulic System
Releasing The Hydraulic System Pressure
Hydraulic Cylinder Ring Lug Extraction
Specifications — Main Hydraulic System
-Loader
Front Loader Beam
Loader Beam Hydraulic Cylinder
Front Loader Hydraulic Crowd Cylinder
Loader Bucket Potentiometer
Loader Bucket Hydraulic Cylinder
Anti Rollback Adjustment
Return To Dig Adjustment
Specifications — Loader
-Operators Environment
Cab
Cab Heater Air Ducting
Cab Heater Motor
Cab Heater Matrix
Driver Seat (All Models)
Cab Door Glazing Panel
Air Conditioning Evaporator
Rear Window Open Position Latch
Servo Control Joysyick
Controls Tilt Pedal
Hose
Air Conditioning Recovery And Charging
Specifications — Operators Environment
-Electrics
Starting System
Charging System
Battery
Battery
Starter Motor
Starter Motor Solenoid
Alternator
Front Wiper Motor
Rear Wiper Motor
Indicator Switch
Forward/Reverse Switch
Battery Isolation
Battery Charging
Specifications — Electrics
General Electrical Information
Fuse And Relay Information
Connector Information
Component Locations
Power Supply
Engine
Transmission
Differential Lock
Steering
Console Panels
Lighting
Warning Functions
Operators Environment
Hydraulic Systems
Servo Lever Control
Connector Locations
-Chassis And Bodywork
Rear Fender
Hardnose / Tool Box
Hood
Front Fender
Specifications — Chassis And Bodywork
-Front Axle And Steer System
Description And Operation — Two-Wheel Drive Front Axle
Diagnosing And Testing — Two-Wheel Drive Front Axle
Two-Wheel Drive Front Axle
Steering Cylinder Group
Wheel Hub Group
Axle Beam Group
Toe-In Adjustment
Specifications — Two-Wheel Drive Front Axle
Description And Operation — Four-Wheel Drive Front Axle
Diagnosing And Testing — Four-Wheel Drive Front Axle
Four-Wheel Drive Front Axle
Steering Cylinder Group
Steering Cylinder Group
Epicyclic Reduction Gear Group
Wheel Hub Group
Axle Housing Group
Differential Support Group
Differential Group
Pinion Group
Toe-In Adjustment
Steering Angle Adjustment
Draining And Filling The Front Axle Housing Oil
Draining And Filling The Hub Oil
Specifications — Four-Wheel Drive Front Axle
Description And Operation — Four-Wheel Steer Front Axle
Diagnosing And Testing — Four-Wheel Steer Front Axle
Four-Wheel Steer Front Axle
Steering Cylinder Group (Four-Wheel Steer)
Epicyclic Reduction Gear Group (Four-Wheel Steer)
Front Wheel Hub Group (Four-Wheel Steer)
Axle Beam Group (Four-Wheel Steer)
Differential Support Group (Four-Wheel Steer)
Differential Group (Four-Wheel Steer)
Pinion Group (Four-Wheel Steer)
Toe-In Adjustment (Four-Wheel Steer)
General Procedure— Steering Angle Adjustment (Four-Wheel Steer)
Draining And Filling The Front Axle Housing Oil (Four-Wheel Steer)
Draining And Filling The Hub Oil (Four-Wheel Steer)
Specifications — Four Wheel Steer Front Axle
Description And Operation — Two-Wheel Steer
Description And Operation — Four-Wheel Steer
Steering Column
Orbitrol Steering Motor
Four-Wheel Steer (4Ws) Changeover Valve
Tie Rod End
Four-Wheel Steer Misalignment Correction
Specifications — Steering
Description And Operation — Four-Wheel Drive Front Axle
Diagnosing And Testing — Four-Wheel Drive Front Axle
Four-Wheel Drive Front Axle
Steering Cylinder Group
Steering Cylinder Group
Epicyclic Reduction Gear Group
Wheel Hub Group
Axle Housing Group
Differential Support Group
Differential Group
Pinion Group
Toe-In Adjustment
Steering Angle Adjustment
Draining And Filling The Front Axle Housing Oil
Draining And Filling The Hub Oil
Specifications — Four-Wheel Drive Front Axle
-Wheels And Tyres
Safety Precautions — Wheels And Tyres
Front Wheel
Rear Wheel
Inner Tub
Tyre
Specifications — Wheels And Tyres
-Drivetrain And Brakes
Description And Operation — Powershift Transmission
Powershift Transmission
Powershift Transmission Pressure Testing
Forward Low Clutch
1St Clutch
Reverse Clutch
2Nd Clutch
Output Shaft
Disconnect Shaft
Charging Pump Drive Shaft
Input Shaft
Transmission Control Valve
Cleaning And Inspection After Transmission Repair
Powershift Transmission Clutch Calibration
Specifications — Powershift Transmission
Description And Operation — Synchroshuttle Transmission — Turner
Diagnosing And Testing — Synchroshuttle Transmission
Diagnosing And Testing — Synchroshift Transmission Pressure Testing
Synchroshift Transmission
Syncroshift Transmission
Input Shaft
Countershaft
Reverse Idler Shaft
Output Shaft
Hydraulic Multiplate Clutch Four-Wheel Drive Shaft
Direction Control Valve
Gear Lever Housing
Specifications — Synchroshift Transmission
Description And Operation — Hydraulic Braking System
Description And Operation — Hydraulic Braking System Safim
Master Cylinder (Safim Brakes)
Brake Fluid Reservoir (Safim Brakes)
Parking Brake Caliper
Parking Brake Disc
Differential Lock Solenoid Valve
Brake Bleeding Power Brakes
Brake Bleeding Safim Brakes
Specifications — Power Brakes
Specifications — Brakes – Safim
Description And Operation — Two-Wheel Steer Rear Axle
Diagnosing And Testing — Two-Wheel Steer Rear Axle
Two Wheel Steer Rear Axle
Brake Caliper
Epicyclic Reduction Gear Group
Wheel Hub Group
Half Shaft And Brake Group
Differential Group
Pinion Group
Differential Housing Group
Draining And Filling The Rear Axle Housing Oil
Specifications — Two-Wheel Steer Rear Axle
Description And Operation — Four-Wheel Steer Rear Axle
Diagnosing And Testing — Four-Wheel Steer Rear Axle
Four-Wheel Steer Rear Axle
Steering Cylinder (Four-Wheel Steer)
Parking Brake Caliper (Four-Wheel Steer)
Epicyclic Reduction Gear Group (Four Wheel-Steer)
Rear Wheel Hub Group (Four-Wheel Steer)
Axle Beam Trumpets And Brake Group (Four-Wheel Steer)
Differential Group (Four-Wheel Steer)
Pinion Group (Four-Wheel Steer)
Toe-In Adjustment (Four-Wheel Steer)
Draining And Filling The Rear Axle Housing Oil (Four-Wheel Steer)
Specifications — Four-Wheel Steer Rear Axle
Description And Operation — Synchroshuttle Transmission –Carraro
Diagnosing And Testing — Synchroshuttle Transmission – Carraro
Diagnosing And Testing — Synchroshuttle Transmission – Carraro Pressure Testing
Synchroshuttle Transmission — Carraro
Plugs And Filters
Transmission Oil Pump
Hydraulic Control Valve
Four Wheel Drive Solenoid Valve
Transmission Housing
Input Shaft And Idler Shaft
Shafts C And B
Four Wheel Drive Shaft (E)
Speed Controls
Specifications — Synchroshuttle Transmission — Carraro
Description And Operation — Carraro Powershift Transmission
Diagnosing And Testing — Carraro Powershift Transmission
Diagnosing And Testing — Carraro Powershift Transmission Pressure Testing
Carraro Powershift Transmission
Carraro Powershift Forward And Reverse Clutches
Carraro Powershift 2Nd Speed Clutch
Carraro Powershift 1St Clutch
Carraro Powershift 3Rd And 4Th Speed Clutches
Carraro Powershift 4Wd Clutch
Carraro Powershift Hydraulic Pump Drive Shaft
Carraro Powershift Transmission Control Valve
Carraro Powershift Cleaning And Inspection After Transmission Repair
Specifications — Carraro Powershift Transmission
-Engine
Description And Operation — Engine
Engine
Radiator
Fuel Tank
Air Cleaner
Exhaust Pipe
Exhaust Silencer
— Throttle Adjustment
— Draining, Filling And Bleeding The Cooling System
Specifications — Engine

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Repair, Parts, Owner Manuals and Instructions

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