Terex Atlas 1504 / 1604 LC Workshop Manual Excavator

$19.95

Factory Service Repair Manual For Terex Atlas 1504 LC, 1604 LC Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 8 - Terex Atlas 1504 / 1604 LC Workshop Manual Excavator
Terex Atlas 1504 / 1604 LC Workshop Manual Excavator $19.95
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Factory Service Repair Manual For Terex Atlas 1504 LC, 1604 LC Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 456
Bookmarks: Yes
Searchable: Yes
Number:
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Terex Atlas
1504 LC
1604 LC

Contents

  • – Technical data
  • – General information on hydraulics
    Introduction
    Explanation of symbols and bases of calculation
  • – Cab Serial
    General view of cab
    Right switch panel
    Left switch panel
    Special equipments
    Display and controls
    Description of the starting procedure
  • – Hydraulics
    Servo control unit
    Distributor valves VW
    Design
    Directional control valve VW / for cylinder implement
    Exploded view
    Combined relief and makeup valve as secondary valve
    Functional description
    Operation as a pressure relief valve
    Operation as a makeup valve
    Control block
    Servo unit (Folding jib, slewing, lifting/lowering, bucket/grab)
    Structure
    Function
    Variable Displacement Pump HPR /
    Circuit diagram
    Functional description
    Loadsensing controller
    Electrical pressure control valve
    Technical description
    Loadsensing controller
    Electrical pressure control valve
    Connection and gage port diagram
    Basic design of rotating goup
    Basic design of port
    Basic design of control system
    Slewing motor HMFP
    Arrangement
    Working gage and connection ports
    Arrangement
    Circuit diagram
    Secondary valve with pressure cut in stage
    Diagram
    Exploded view of valve plate housing
    Functional description
    Technical description
    Directional control valve
    Priority swing drive function
    Torque control (TCvalve)
    High pressure relief and make up valves with relief pressure step up VD
    Feed valves
    Variable displacement motor HMV
    Circuit diagram
    Functional description
    Connection and gage port diagram
    Basic design of port plate housing
    Basic design of rotating group
    Brake valve
    Variable drive motor with automatic control system
    Driving pressure below regulating point
    Automatic engine idle system
    Thermostat valve
    Restrictor
    Main rotation connection
    Rotation connection and rotary transmission leadthrough
    Maintenance of the rotary connection
    Line break protection
    Arrangement
    Valve
    General
    Arrangement
    Operation
    Jiblowering
    Hydraulic diagramsLC,LC
    Hydraulic hammer equipment toltr
    Hydraulic diagram
  • – Adjusting instructions and tables for
    Safety instructions for adjustment work
    Adjustment table
    Adjusting instruction
    Measuring unions
    Bleeding the system
    Bleeding hydraulic fluid tank
    Bleeding hydraulic pump
    Bleeding valve caps
    Fuel admission pressure
    Engine speed control
    Speed measurement
    Maximum engine speed
    Bowden cable play
    Mechanical stop
    Speed adjusting lever
    Checking
    Setting
    Testing speed
    Teachin the electronic box
    Load limit regulating valve
    Engine speed
    Maximum engine speed
    Minimum engine speed
    Four points on the speed characteristic
    Error diagnosis
    General notes
    Troubleshooting table
    LED
    Emergency shift
    Pilot control
    controller
    Return line control block
    Pressure cutoff device
    Secondary valves
    Raising pressure
    Adjusting secondary valve
    Adjusting pressure
    Secondary valve “slewing”
    Adjusting secondary valve “slewing”
    Adjusting brake pressure
    Adjusting the pressure control characteristic
    Adjusting TCcharacteristic valve
    Pressure cutoff valve
    Return flow throttle
    Return flow throttle
    Locking/releasing the drive units
    Locking the drive units
    Releasing the drive units
    Adjusting travel motor
    Bleeding control valve
    Adjusting the dynamic pressure of the braking valve
    Line break protection valve, lifting cylinder
    Switchpoint of the shutoff piston
    Determining switch point of control spool
    Adjusting switch point of shutoff piston
    Adjusting return flow throttle “lowering”
    Secondary valves
  • – Electric
    Code letters, terminal designations
    Symbols
    Line number codes
    Jump-starting, starting with a flat battery
    Identification of the „Linde electronic box“
    The Linde CEB/ Load Limit Control System
    Explanation of the Eprom
    Encoding Linde box CEB/
    Sensor for water temperature
    Fluid sensors
    Thermostat switch
    Oil pressure switch
    Pressure switch for emergency control
    Pressure operated switch
    Circuit and location diagramsLC,LC
  • – Engine
    Setting of valves
    Adjusting instruction
    Valve-free play scheme
  • – Ball rotation connection
    Transport and storage
    Delivery status
    Installation
    Lubrification and maintenance
    Lubricants
    Lubrication intervals for the conveying system
    Lubrication intervals for the gearing
    Checking the screws
    Checking the running system
    Starting after the swing angle method
  • – Slewing gear
    Exploded view slewing gearGD/GD
    Bolt pre loadings and tightening torques
  • – Gear box
    Exploded view
    Installation drawing
    Name plate
    Notes
    Conditions of supply
    Shipment
    Storage
    Installation
    Fitting of the hydraulic motor
    Installation of the gearbox to the machine
    Connection of the brake pipe
    Lubrication
    Gearbox lubrication
    Oil filling
    Oil draining
    Oil replacement and routine checks
    Startup
    Maintenance
    Disassembling
    Lifetime seals check
    Reassembly
    Important notes before reassembly
    Instructions for the installation of the half seals
    Break check
    Fixture drawings and schemes
    Substructure general view
    Idler unit
  • – Cylinder
    General view
    Assembly
    Spherical bearing
    Piston rod with brass bush
    Cylinder nut O mm, O mm, O mm
    Omm Cylinder nut (first design)
    Piston
    Cylinder assembly
  • – Air condition system
    Safety instructions for work on AC system
    Function
    Cooling circuit system
    Diagram
    Description
    Refrigerant Reclin
    Components
    Compressor
    Technical Specifications
    Diagram
    FilterDryer
    Evaporator
    Diagram
    Condenser
    Diagram
    Connection box
    Fuse and relay
    Operation
    General
    Advices to the operator
    Maintenance
    Weekly checks
    Monthly checks
    Yearly checks by skilled worker
    Renewing the filter-dryer
    Cleaning/renewing filter mat of air suction filter
  • – Air condition system
    Troubleshooting
    General troubleshooting
    System does not work
    Low power
    Description of electrical functions
    Conditions for operating the air conditioning system
    Switching on
    Detailed troubleshooting
    Circuit diagrams
    Connection box
    System
  • – Maintenance
    Safety instructions for maintenance
    Renewing hydraulic fluid filter element
    Renewing mesh strainer fuel filter
    Renewing fuel filter
    Changing engine oil, renewing engine oil filter
    Maintenance schedule
    Lubrication ponts of excavator
    Lubricants
  • – Miscellaneous
    Centaflex coupling
    Centaflex Type Hdesign and special features
    Technical data and dimensions of Centaflex Type H
    Assembly instructions for Centaflex Type H
    Repair Instruction for Welded Assemblies
    Introduction
    Service consultation
    Area of application
    General problems
    Damage evaluation
    General
    Course of crack
    Consulting the Service organization
    General
    Doubler of metal sheet
    Drawings / Examples
    Preparing the repair
    Cleaning
    Drilling
    Grinding
    Preheating the welding area
    Qualification of the welding personnel
    Selecting the filler metal
    Welding wire selection
    Stick electrode selection
    Repair sequence
    Followup work

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