Factory Service Manual For Tigercat Loader Forwarder. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 558
Number: 51954AENG (october 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Loader Forwarder
2160
Serial Number 21600101–21600500
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
-SAFETY
Articulation Lock Bar
Avoid Injury From Backover Accidents
Battery Disconnect Switch
Battery Safety
Cab Exits
Cooling System
Diesel Exhaust Fluid (DEF)
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pilot Interlock Switch-Left Armrest
Preparing The Machine For Maintenance
Protective Clothing
Release Pilot System Pressure
Safety Hazards
Safety Labels
Safety Precautions
Safety Signal Words
Safety Symbols
Servicing Safety Precautions
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
Air Vents, Cab
Alarm
Alarm Light
Anti Stall
Auxiliary Power Supply, 12 Volt
Batteries
Battery Boosting
Battery Disconnect Switch
Brakes
Bunks
Cab Controls
Cameras
Cold Weather Starting
Computer Control System
Computer Display
Differential Locks
Emergency Exit
Emergency Stop Switch
Engine
Fan Control Switch (Engine Cooling)
Filters
Fire Extinguisher
First Aid Kit Storage
Fuel Heater
Heat And Air Conditioning Controls
Horn
Hydraulic Oil Tank Heater (Optional)
Lights
Loading/Unloading Operations
Machine Preparation
Manual Case, Operator’S
Operating The Machine
Oscillation Lock
Parking Brake
Pictograms
Pilot Interlock Reset Switch
Prestart Checks
Radios
Refuelling
Seat, Operator’s
Stakes
Starting Engine
Switches
Telematics System
Travelling
USB Port, Computer
Vacuum Switches, Hydraulic Tank
Wagon Components
Windows
Windshield Washer Fluid Bottle
-LUBRICATION AND MAINTENANCE
Access Doors And Covers
Aftertreatment System (Tier 4F Machines Only)
Air Conditioning System
Air Intake System
Anti-Corrosion Spray, Removal
Approved Hydraulic Oils
Articulation Lock Bar
Axles, Bogie
Battery Care
Brake, Parking
Cab Tilt
Care Of The Machine
Case Drain Strainer
Centre Joint
Cleaning Cooler Package
Commercial Wood, Weights
Diagnostics Connection
Diesel Exhaust Fluid (DEF) (Tier 4F Machines Only)
Diesel Exhaust Fluid Tank
Driveshaft Installation
Driveshaft Slip Spline Lubrication
Emergency Exits
Emergency Stop Switch
Engine
Filters
Fire Prevention
Fluid Analysis Program
Fluid Sampling Program
Fuel Heater
Fuel, Refuelling
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater, Fuel
Hydraulic Oil Operating Range Chart
Hydraulic Oil Tank
Hydraulic System
Lubrication Points
New Machine Maintenance
Parking Brakes, Releasing
Pressure And Speed Settings
Pressure Washing
Preventive Maintenance Schedule
Pump Drive Gearbox
Refilling The Hydraulic System
Refrigerant Specification
Refuelling Procedure
Release Pilot System Pressure
Scheduled Maintenance
Service And Lubrication Points
Startup Procedure After Major Machine Maintenance
Strainers
Tire Pressures
Torque Chart, General
Torque Chart, Specific
Torque, Fluid Connections
Towing Instructions
Transmission
Windows
Window Screens
-HYDRAULIC SYSTEM
Electrical Components
Gauge Fittings-Test Ports
Hydraulic Oil Heating Procedure
Hydraulic Oil Tank
Hydraulic System Circuits
Load Sensing
Main Valve
Multifunction/Pilot Manifold
Pressure Limiting Control
Pressure Settings
Pumps
Safety Precautions
-PILOT SYSTEM
Accumulator
Circuit Components
Circuit Description
Circuit Schematic
Main Valve Pilot Supply
Pilot Interlock System
Pilot Manifold
Pressure Settings
Release Pilot System Pressure
Safety Precautions
-ELECTRICAL AND COMPUTERS
Aftertreatment System Electrical Components
Battery Disconnect Switch
Cab Electrical Components
Computer Control System
Electrical System
Engine Electrical Components–Cables
Fuses And Relays
IQAN Program Software
Lower Structure
Machine Program Updates
Telematics System
Upper Structure Electrical Components
-ENGINE AND ANTI-STALL
Anti-Stall
Emergency Stop Switch
Engine
Engine Start Circuit
Pump Drive Coupler Installation
-DRIVE
Bogie Axles
Charge Pump
Drive Configuration
Drive Motors
Drive Pressure Sensors
Drive Pump
Driveshafts
Electrical Components
Electrical Schematic
Hydrostatic Drive Setup Procedure
Hydrostatic Drive System
Travel Speed Control Pedal
Travel Speed Control Switch
Wheel Installation
Widerange Transmission
-BRAKES AND DIFFERENTIAL LOCKS
Brake Pedal Brake Pilot Valve
Brakes
Differential Locks
Electrical Components
Electrical Schematic
Parking Brake Release Valve
Pressure Settings
-COOLING SYSTEM
A/C Condenser
Aftertreatment System Cooling
Charge Air Cooler (CAC)
Coolant Surge Tank
Cooler Package
Engine Belts
Hydraulic Oil Cooler
Radiator
Variable-Pitch Cooling Fan
-STEERING AND OSCILLATION
Centre Joint
Circuit Components
Circuit Description
Circuit Schematic
Electrical Components
Electrical Schematic
Joystick
Main Valve
Oscillation
Overview
Pressure Settings
Safety Precautions
-BOOM
Circuit Components
Circuit Description
Circuit Schematic
Joysticks-Left and Right
Main Valve
Pressure Settings
Safety Precautions
-SWING
Circuit Components
Circuit Description
Circuit Schematic
Joystick Control
Lens Plate Timing Adjustment
Pressure Settings
Safety Precautions
Swing Bearing
Swing Brake
Swing Drive Gearbox
Swing Drive System
Swing Motor
Swing Pump
T-Bar Foot Control
-GRAPPLE
Circuit Components
Circuit Description
Circuit Schematic
Electrical Components
Electrical Schematic
Grapple
Joysticks
Main Valve
Pressure Settings
Safety Precautions
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