Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 580
Number: 44739AENG (april 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
845C
L845C
Serial Number 84511861 To 84512500
Serial Number 84521861 To 84522500
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards ROPS, TOPS, FOPS, OPS
Non-Approved Field Product Changes
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Before Welding
Cab Exits
Cable Assist
Cooling System
Emergency Cab Exits
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety’
Lightening Safety Awareness
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Operating Safety’ Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Prior To Welding
Protective Equipment
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing Safety Precautions
Signal Words
Transporting The Machine
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
High Angle Wrist Rotation Capability
Saw Head Don’ts
Type Of Housing Makes A Difference
-LUBRICATION AND MAINTENANCE
Air Cleaner
Air Cleaner System
Air Cleaner Unloader Valve
Air Conditioning System, Checking The System
Air Filter – Changing
Air Intake Maintenance
Air Intake Precleaner – Engine
Air Intake System – Engine
Air Precleaner
Approved Hydraulic Oils
Belt, Serpentine, Inspection/Replacement
Bottom Refuelling Procedure
Case Drain Strainers
Changing Filter Elements
Checking The Air Conditioning System
Commercial Wood, Weights Of
Common Conversions
Emergency Exits, Check Monthly
Engine Air Intake System
Er Boom System
Filter And Lubrication Schedule
Filter Elements – Changing
Filters
Filters – Remove And Replace
Fire Prevention
Fuel
Fuel Filter And Fuel Filter/Water Separator
Fuel Tank
Hydraulic Oil Fill Pump – Hand
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oil Return Diffusers/Strainers
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System – Refilling
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Lubrication Points
Lubrication And Maintenance Schedule
Lubrication Points Diagram
Lubrication Points Diagram, Leveler
Measuring Track Sag
New Machine Maintenance
Oil Analysis Kits
Oil Analysis Program
Oil Fill – Hydraulic
Oil Lost From Leakage
Oil Sample Collection Procedures
Oil Sampling Program
Precleaner – Engine Air
Pressure And Speed Settings
Pressurized Hydraulic Tank
Preventive Maintenance Schedule
Pump – Hydraulic Oil Fill – Hand
Refilling The Hydraulic System
Refuelling Procedure
Rotary Manifold Seal – Lubricating
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Strainer-Fuel Tank
Swing Drive Lubrication
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Torque Procedure
Torque Specifications, General
Track
Track Chain Sag
Track Components
Track Operation And Wear Prevention
Tracks, Protecting Steel Tracks
Unloader Valve – Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Filter/Breather – Hydraulic Oil Tank
Filters, Hydraulic Oil
Hand Fill Pump
High Pressure Limiting Control Valve
Hydraulic Oil Fill Pump – Hand
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Load Sensing
Main Control Valve/Manifold
Oil Fill – Hydraulic
Oil Level Sight Gauges
Pilot And Servo Hose Connections – Main Pump Load Sensing
Pump – Hydraulic Oil Fill – Hand
Schematic Diagrams
Vacuum Switch, Hydraulic Oil Tank
-PILOT SYSTEM
Accumulator (If Equipped)
Circuit Description, Hydraulic
Circuit Diagram, Hydraulic
Electrical Circuits – Pilot System
Hydraulic Circuits
Pilot Manifold Hydraulic Schematic
Pilot Pressure Testing/Setting
Pilot System Circuit Description
Pilot System Components
Pilot System Electrical Circuit Diagrams
Pilot System Hydraulic Circuit
Pilot System Hydraulic Schematic
Schematics
-ELECTRICAL AND COMPUTERS
Adjustment Procedure
Battery Booster Jumper Plug
Battery Compartment
Battery Compartment, Disconnect Relay
Cab Electrical Panel
Cab Fuse And Relay Panel
Computer
Computer Modules
Connect To The Md3 With IQUANRUN 2
Default Settings Table
Downloading Applications From Dealer Website
Electrical Component Locations
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Panel – Rear Compartment
Electrical Schematics
Electronic Adjustment Procedure, Leveling Cylinders Leveler Default Settings
Engine Fault Code Messages – Critical
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Hydraulics Adjustment Settings Reference Chart
Id-Tag
IQUANRUN 2
IQUAN Software
MD3 Computer
MD3 Computer, Electronic Control And Main Display
MD3 Computer Main Display
MD3 Display Module Schematic
MD3 Main Display
Modules
Oil Grade Selection
Rear Compartment Electrical Panel
Relays And Fuses, Cab
Screen Saver Adjustment
Self Warmup Mode
Servicing The Md3 With IQUANRUN 2
Switch And Sensor Locations
Update Application
Xa2-A0 Engine Frame Module Schematic
Xa2-A1 Engine Frame Module Schematic
Xs2-A0 Cab Module Schematic
-ENGINE AND ANTI-STALL
Circuit Diagram – Anti-Stall
Circuit Diagram – Load Sensing
Computer Md3 Controlled Anti-Stall Description
Electrical Circuit Diagram
Electrical Schematic – Start Circuit
Flex Drive Hub And Element Installation
Hydraulic Schematic – Main Pump
Md3 Computer Anti-Stall
Starting And Stopping The Engine
-Cooling System
Charge Air Cooler (CAC)
Computer Control System
Cooling System
Electrical Schematic
Fan Circuit Description
Fan Control Valve
Fan Motor
Fan Operation
Filter Restriction Pressure Switch
Hydraulic Circuit Diagram
Hydraulic Oil Tank
Hydraulic Schematic
Main Control Valve
Main Pump
Oil Cooler Circuit Description
Oil Cooler Return Manifold
Oil Level Sight Gauges
Pressure Settings
Radiator
-TRACK DRIVE
Bottom Roller Retaining Bolts
Brake Circuit Description
Drive Motor Crossover Relief Valves
Drive Motor Description
Drive Motor Start-Up Procedure
Hydraulic Circuit Diagram
Hydraulic Schematic
Hydrostatic Drive System
Measuring Track Sag
Rotary Manifold – Leveling
Rotary Manifold – Non Leveling
Rotary Manifold Seal Installation
Set Begin Of Regulation (Drive Speed Change Valve)
Straight Travel
Torquing Undercarriage Bolts
Track Brake Release Delay
Track Components
Track Low Logic
Track Sag
Track Sag Adjustment
Track Shoe Retaining Bolts
Track Speed Adjustment
Track Speed Set-Up Procedure
Travel Speed Control
Wear Limits
-BOOM FUNCTIONS
Adjust Conventional Boom Oil Flow – Cycle Times
Adjust ER Boom Oil Flow – Cycle Times
Boom Control Valve
Boom System Description
Conventional To ER Boom System
ER To Conventional Boom System
Hydraulic Circuit Diagram
Load SensingEngine Anti-Stall
Pressure Gauge Connections
Setting Port Relief Valves
Typical Cylinder Cycle Times
-LEVELING
Adjusting Cylinder Tracking And Min/Max Settings
Adjusting Forward/Rear Leveling Speed
Adjusting Start And Stop Ramps
Checking Leveling Speed
Circuit Diagram
Counterbalance Valve Pressures
Electrical Schematic
Hydraulic Schematic
Leveler Component Lubrication
Leveling Circuit Description
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Taper Lock Pins
Leveling Electronic Adjustment
Leveling Valve Port Relief Pressure
Side Pivot Axis Bearing
-SWING
Adjust Swing Bearing Backlash
Hydraulic Circuit Diagram – Swing System
Hydraulic Schematic
Priority Swing Valve
Swing Bearing Replacement
Swing Bearing Wear Limits
Swing Drive
Swing Drive Lubrication
Swing Pressure And Speed Settings
-SAW DRIVE
Electrical Circuit Diagram
Electrical Schematic
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Saw Circuit Description
Saw Control Valve
Saw Pump
Saw Pump Displacement/Flow
-ACCUMULATOR CLAMPS AND WRIST
Adjust Oil Flow For Cycle Times
Attachment Circuits
Attachment Pump Pressure Settings
Attachment Valve Pressure Settings
Electrical Circuit Diagram
Electrical Schematic
Electronic Settings Description
Hydraulic Circuit Diagram
Hydraulic Schematic
Hydraulic Tank Pressurization Instructions
Installing A Vacuum Pump On The Hydraulic Tank
Joystick Controls
Md3 Computer System
Wrist Valve Pressure Settings
-MISCELLANEOUS
Circuits, Hydraulic
Computer
Electrical Schematic, Power Roof
Electrical Schematic, Power Roof Sensor
Electric Pump Operated Power Roof
Hand Pump Operation, Power Roof
Hydraulic Circuits, Power Roof
Hydraulic Hand Pump
Hydraulic Schematic, Electric Power Roof
Limit Switch, Valve Compartment Cover/Door
Manual Override, Power Roof Electric Pump
Power Roof Cylinder
Power Roof Electric Pump
Power Roof Sensor
Power Roof Sensor Electrical Schematic
Power Roof Switch
Schematics
Valve Compartment Cover/Door
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