Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 864
Number: 52280AENG (september 2019)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
85E
L855E
Serial Number 85513001–85514000
Serial Number 85523001–85524000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards, FOPS, OPS, ROPS, TOPS
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
-SAFETY
Battery Safety
Boom Systems
Cable Assist
Cooling System
ER Boom Function, Switchable
ER Boom System Precautions
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Safety Hazards – Operating
Safety Hazards-Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair
Servicing Safety Precautions
Signal Words
Transporting The Machine
Viton Seals
Wet Chemical Cleanup Procedure
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
A/C/Defrost Switch
Air Source Switch
Alarm And Alarm Light
Attachment, Instructions And Precautions
Auxiliary Input
Auxiliary Power Outlet, 12 V
Battery Boosting
Battery Disconnect Switch
Belt Routing, Serpentine
Boom Controls
Bottom Refuelling Procedure
Cab Dome Light Switch
Camera
Cold Weather Starting
Computer
Computer Display(Home Screen)
Computer Display Messages
Control Panel
Controls
Current Output Channels
Electronic Device Holder
Emergency Exits
Engine Coolant Heater Control (Optional)
Engine Coolant Shut-Off Valve
Engine, Restarting After Engine Runs Out Of Fuel
Engine Speed Switch
Engine, Stopping
Er Boom System, Instructions
Fan Service Mode
Fan Speed Switch, Blower
Fire Extinguisher, Cab
Fire Suppression System
Fire Suppression System Type A
Fire Suppression System Type B
Fuel, Refuelling Procedure
Fuel Tank
Heat/Cool Temperature Knob
Horn/Safety Alert Switch
Hydraulic Oil Tank Vacuum Switch
Ignition Key Switch
Joystick Controls
Key Switch
Lights
Load Sensing, Operating Tips
Operating The Machine
Operating Tips With Load Sensing
Operation Modes
Operator’s Manual
Operator’s Seat
Pictograms
Pilot System Off Switch
Pilot System Reset Switch
Pilot System Safety Interlock Switch (Front Door)
Power Roof Switch
Radio
Rearview Camera
Refuelling Procedure
Safety Interlock Switch (Front Door)
Saw Switch
Seat, Operator’S
Serpentine Belt Routing
Service Work Light Switch And Indicator Light
Skyview Camera
Slope Indicators
Starting The Engine
Storage Area
Swing Brake Switch
Swing Control, Joystick
Switch
System Cooling Fan Switch
System Test And Warm Up
Telematics Repair Mode
Timed Purge Interval
Top Refuelling
Track Drive Controls
Track Drive Switch
Traveling, Boom Raised
USB Connection
Video Display, Camera
Warm-up Mode
Work Light Switches
-LUBRICATION AND MAINTENANCE
Adding Engine Coolant
Aftertreatment System
Aftertreatment System
Aftertreatment System (Denox 22 System, Tier 4F)
Air Cleaner Housing
Air Conditioning System
Air Filters
Air Intake System
Anti-Corrosion Spray, Removal, If Applicable
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Attachment Case Drain Filter
Battery Box Cover
Battery Care
Belt, Serpentine/Inspection/Replacement
Bottom Refueling System (Optional)
Care Of Polycarbonate Windows
Care Of The Machine
Check Engine Coolant Level
Cleaning
Cleaning Cooler Package
Clean Out Cover
Commercial Wood-Weights
Cooler Package-Cleaning
Denox 22 Dosing System
Diesel Exhaust Fluid (DEF)
Diesel Exhaust Fluid (DEF) Tank
Diffusers
Diffusers/Strainers – Hydraulic Oil Return
Draining Engine Coolant
Draining Hydraulic Oil Tank
Draining The Hydraulic Oil Tank
Emergency Exit Maintenance Guide
Emergency Exits, Check Monthly
Engine Bottom Access Cover
Engine Coolant Heater Unit (Optional)
Engine Diagnostics Connection
Er Boom System
Filling The DEF Tank
Filter And Lubrication Schedule
Filter/Breather
Filter Change Procedure
Filters
Fire Prevention
Fire Suppression System Components
Fluid Analysis Program
Front Door Prop Rod
Fuel Filter/Water Separator Draining Procedure
Fuel Heater
Fuel System
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater Valve/Heated DEF Supply Lines
Herbicide Stump Spray (Optional)
Hydraulic Adjustments Table
Hydraulic Oil Fill Pump
Hydraulic Oil Heater 120V, 1500W (Optional)
Hydraulic Oil Heater (Optional)
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Hydraulic Oil Tank Pressurization Instructions
Hydraulic Oil Tank Vacuum System (If Equipped)
Hydraulic System
Intake Tubing And Joints
Leveler Cylinder Locks
Leveler Cylinder Tapered Lock Pins Re-Torquing
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Lubrication Schedule
Machine Parameters
Main Control Valve Bottom Access Cover
New Machine Maintenance
Oil Lost From Leakage
Oil Sampling Program
Pilot Filter
Power Roof
Power Unit
Pressure And Speed Settings
Pressure Washing
Preventive Maintenance Schedule
Pump Case Drain Filter
Rear Door
Refilling The Hydraulic System
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Rotary Manifold Seal Lubrication
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service And Lubrication Schedule
Service And Maintenance Access Doors And Covers
Strainer/Diffuser, Case Drain
Strainer – Fuel Tank
Swing Drive Gearbox
Swing Drive Lubrication
Telematics System
Telematics System Components
Temperature Sender
Timed Purge Interval
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track Chain
Track Drive Gearbox
Track Drive Gearbox Grease Seal, Tigercat
Track Motor Cover
Track Operation And Wear Prevention
Track Sag Adjustment
Weights Of Commercial Wood
Windows
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Load Sense Relief Pressure Setting
Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Circuit Diagram
Controls
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
-ELECTRICAL AND COMPUTERS
Cab Electrical Installation
Computer Control System
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Machine Program Updates
Upper Structure Electrical Installation
-ENGINE AND ANTI-STALL
Anti-Stall And Load Sense Electrical Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Cooling System
Fan Control System
Fan Drive System
Fan Hub Installation, 855*3001-855*3099
Fan Hub Installation, 855*3100-855*4000
Fan System Testing
Heater System
Hydraulic Oil Cooler Circuit
Pressure Settings
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measure Track Sag
Parking Brake Disc Replacement (Tigercat)
Parking Brake Disc Replacement (Type A)
Pressure And Speed Settings (Type B)
Pressure And Speed Settings (Type C)
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox Identification
Track Drive Motor
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Tilt Function
-LEVELING
Check Leveling Speed
Circuit Diagram
Hydraulic Schematic
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Circuit Diagram
Hydraulic Schematic
Swing Bearing Identification
Swing Bearing Lower Seal Replacement-Kaydon
Swing Bearing Replacement
Swing Bearing Seal Replacement-Galperti
Swing Bearing Seal Replacement-Liebherr
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-SAW DRIVE
Pressure Override Setting
Saw Control Valve
Saw Circuit Description
Saw Drive Hydraulic Circuit
Saw Drive Hydraulic Schematic
Saw Motor Begin Of Regulation Setting
Saw Pump
Saw Pump Maximum Displacement Setting
Saw Pump Stand By Pressure Setting
Saw Speed Adjustment
-ACCUMULATOR, CLAMPS, AND WRIST
Adjust Flow Cycle Times
Attachment Electronic Adjustment
Attachment Hydraulic System
Attachment Pump Pressure Setting
Attachment Valve Port Relief Valve Replacement
Attachment Valve Pressure Relief Valve Replacement
Circuit Diagram
Hydraulic Schematic
Wrist Relief Valve Pressure Settings
-SHEAR
Adjust Flow Cycle Times
Computer System Circuit Diagram
Herbicide Stump Spray System (Optional)
Shear Circuit Description
Shear Control Valve Section
Shear Electrical Circuit Diagram
Shear Function Hydraulic Circuit Diagram
Shear Function Speed Settings
Shear Hydraulic Schematic
Shear Relief Valve Pressure Settings
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuit Diagram
Power Roof Hydraulic Schematic
Power Roof Pressure Settings
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