Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 674
Number: 39183AENG
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
860C
870C
L870C
Serial Number 86012601 To 86013500
Serial Number 87012601 To 87013500
Serial Number 87022601 To 87023500
Contents
-INTRODUCTION
Standards ROPS, TOPS, FOPS, OPS
Non-Approved Field Product Changes
-SAFETY
Backover Accidents – Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cable Assist
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom Function – Switchable
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Parking Hazards
Parking The Machine;
Protective Clothing
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY APPENDIX TO SECTION 1
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS & OPERATION
Accumulation Mode Feature
Adjustment Procedure
Air Conditioners Eater Controls
Air Filters
Air Intake System, Engine
AM/FM Stereo CD
Anti-Stall – Switch With Light
Auxiliary Power Outlet
Battery Booster Jumper Plug
Battery Disconnect Switch
Boom Controls
Bottom Fueling System
Care Of The Machine
Case Drain Strainers
Cigarette Lighter
Clamp Arms Control, Joystick
Cleaning
Cold Weather Starting
Computer
Control Panel
Cooling Assembly
Cooling Fan – Switch
Critical Messages, Red
Default Settings Table
Diesel Heater Controls – Optional
Doors, Service Access
Emergency Exits
Engine Air Intake System
Engine Anti-Stall – Switch With Light
Engine Diagnostics Connection
Engine Enclosure, Door/Roof Hydraulic Hand Pump
Engine Enclosure, Power Door/Roof Electric Pump
Engine Fault Code Messages
Engine Hot Water Shut-Off Valves
Engine, Restarting After Engine Runs Out Of Fuel
ER Boom System, Special Operating Instructions
Felling Head Operating Instructions
Filter, Fresh Air – A/C Unit
Filter, Re-Circulating Air-A/C Unit
Filter Restriction Indicator
Filters
Filters, Hydraulic Oil
Fire Suppression System, Optional
Foot Pedals, Track Drive
Fuel, Bottom Fueling System
Fuel Heater Switch
Fuel, Refueling Procedure
Fuel Tank
Fuel Tank, Optional High Capacity
Fuel Tank, Standard
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Fuses And Relays, Engine Compartment
Graffiti Removal
Hand Pump Operation
Horn, Safety Alert – Switch
Hot Water Shut-Off Valves (Engine)
Hydraulic Oil Fill Pump -Electrical
Hydraulic Oil Heater, Optional
Hydraulic Oil Tank
Ignition Key Switch
Information Messages, Blue
Inspection Of The Fire Suppression System
Instrument Panel
Interior Lights
Joysticks, Left And Right Hand
Key Switch
Leveling Controls, Joysticks
Lights, Interior
Lights, Service
Load Sensing, Operating Tips
Machine Preparation
Manual Override
Master Alarm
Master Alarm Light
Master Disconnect Switch
Md3 Computer, Electronic Control And Display
Md3 Computer Main Display
Md3 Messages
Measuring Track Sag
Oil Heater, Hydraulic, Optional
Operating Machine
Operating Tips With Load Sensing
Pictogram Descriptions
Pilot System Interlock Switch (Front Door)
Pilot System “Off Push Button Switch
Pilot System Reset – Push Button Switch
Portable Fire Extinguishers, Location
Power Door
Power Engine Door/Roof – Switch
Pump, Electrical, Engine Enclosure Door/Roof, Hydraulic
Pump, Hand, Engine Enclosure Door/Roof, Hydraulic
Pump, Hydraulic Oil Fill, Electrical
Refueling Procedure
Refueling Procedure, Bottom Fueling Option
Relays And Fuses, Cab
Relays And Fuses, Engine Compartment
Removal Of Anti-Corrosion Spray (If Applicable)
Saw-Switch
Screen Saver Adjustment
Seat
Service Access Doors
Service Lights
Slope Indicators
Starting Engine
Cold Weather Starting
Stereo AM/FM Radio/CD
Swing Brake – Switch With Light
Swing Control, Joystick
Throttle Switch
Track Components
Track Drive, Foot Pedals
Track, Low/Drive – Switch With Light
Traveling (Boom Raised)
Travel Speed Control Lever
Unloader Valve, Engine Air Cleaner – 8***2601 To 8***2632
Unloader Valve, Engine Air Cleaner – 8***2633 To 8***3500
USB Port – Md3 Computer
Vacuum Switch, Hydraulic Oil Tank
Warm-up Mode
Windows
Work Lights Switch
-LUBRICATION & MAINTENANCE
Air Conditioning System, Checking The System
Air Intake System, Engine
Approved Hydraulic Oils
Bottom Fueling System
Case Drain Strainers
Conversion Chart, Units
Diffusers/Strainers, Hydraulic Tank
Emergency Exits, Check Monthly
Engine Air Intake System
Er Boom System
Filter Restriction Indicator, Engine
Filter Restriction Pressure Switch
Filters
Fire Prevention
Fuel, Bottom Fueling Option
Fuel, Refueling Procedure
Fuel Tank
Fuel Tank, Optional High Capacity
Fuel Tank, Standard
Fuel Tank Strainer
Hydraulic Fill Pump Filter – Electrical
Hydraulic Oil Fill Pump -Electrical
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic Tank Breather
Hydraulic Tank Clean-Out Cover
Hydraulic Tank Pressurization Instructions
Leveler Lubrication Points
Lubrication Points Diagram
Lubrication Points Diagram, Leveller
Lubrication Schedule
Measuring Track Sag
New Machine Maintenance
Oil Analysis Kits
Oil Analysis Program
Pressure And Speed Setting
Pressure Setting Procedures, See Service Manual
Preventive Maintenance Schedule
Pump, Hydraulic Oil Fill, Electrical
Refueling Procedure
Refueling Procedure, Bottom Fueling Option
Return Tube Diffusers/Strainers
Scheduled Maintenance
Service And Lubrication Points
Strainers/Diffusers, Hydraulic Tank
Swing Drive Lubrication
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Torque Specifications, General
Track Chain Sag
Track Components
Track Operation And Wear Prevention
Tracks, Protecting Steel Tracks
Unit Conversion Chart
Unloader Valve, Engine Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Filters, Hydraulic Oil
High Pressure Limiting Control Valve
Hydraulic Fill Pump Filter – Electrical
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank Pressurization Instructions
Load Sensing
Main Control Valve/Manifold
Schematic Diagrams
Vacuum Switch, Hydraulic Oil Tank
-PILOT SYSTEM
Accumulator
Circuit Description
Circuit Diagram
Electrical Circuit – Pilot System
Pilot Reset Switch – Held On
Pilot System Circuit Description
Pilot System Components
Pilot System Electrical Circuit Diagram
Pilot System Schematic
-ELECTRICAL & COMPUTERS
Battery Booster Jumper Plug
Cab Electrical Panel
Channels
Computer
Connect To The Md3 With Iqanrun 2
Control Adjustment Settings
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Component Location
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Panel Rear Compartment
Electrical Schematics
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Id-Tag
Input And Output Channels
Iqan Modules
Iqanrun 2
Iqan Software
MD3 Computer
MD3 Computer Main Display
MD3 Display And Master Module
MD3 Main Display
MD3 USB Port
Oil Grade Selection
Rear Compartment Electrical Panel
Relays And Fuses, Cab
Screen Saver Adjustment
Servicing The Md3 With Iqanrun 2
Switch And Sensor Locations
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Color Code Chart
-ENGINE
Anti-Stall
Cold Weather Starting
Computer
Electrical Schematics
Engine Air Intake System
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine, Stopping
Flex Drive Coupling Installation
Hydraulic Schematic – Main Pump
Machine Preparation
Schematic Diagrams
Starting Engine
Stopping Engine
Wait To Start Icon
-COOLING SYSTEM
Charge Air Cooler
Circuit Description
Circuit Diagram
Computer
Control Panel-Rear
Fan Circuit Hydraulic Schematic
Fan Drive Control Valve
Fan Motor
Fan Pump
Fan Pump / (Max) Maximum Pressure
Fan Speed Checks
Filters
Hydraulic Oil Tank
Oil Cooler
Radiator
Radiator Cooling System
Rear Control Panel
Standby Pressure
-TRACK DRIVE & UNDERCARRIAGE
Begin Of Regulation
Brake Circuit Description
Circuit Diagram, Drive System
Drive Motor
Drive Motor Type – Identification
Hydrostatic Drive System
Important Track Drive Notes
Left Track Speed Adjustment
Pressure Settings
Right Track Speed Adjustment
Rotary Manifold
Rotary Manifold Seal Installation
Schematic Diagrams
Set Straight Travel
Track
Track Components
Track Drive Assembly
Track Speed Setup Procedure
-BOOM FUNCTIONS
Boom System Description
Circuit Diagram
Control Valve
Control Valve Flow Adjusting Screws
’ER’ Boom Manifold Connections
’ER’ Boom System Components
’ER’ Boom System – Service Position
’ER’ Boom System – Service Safety
Load Sensing
Pressure Gauge Connections
Pressure Settings, Hoist Boom And Stick Port Relief Valves
Pressure Settings, Tilt Port Relief Valves
Schematic Diagrams
Tilt Cylinder Flow Adjustment
Tilt Cylinder (Rod End) Flow Adjustment
-LEVELING
Checking Port Relief Valves
Circuit Description
Control Adjustment Settings – Current Out
Control Valve
Counterbalance Valve
Cylinder Cycle Times, Typical
Default Settings Table
Electrical Installation (Factory Installed)
Electronic Adjustment Procedure, Leveling Cylinders
Engine Anti-Staluload Sensing
Hydraulic Oil Tank
Hydraulic Tank Pressurization Instructions
Leveling Circuit Description
Leveling Cylinder Taper Lock Pins
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Leveling System Description
Lubricating Cylinders And Pins
Lubrication Points Diagram
Replacing Port Reliefs
Scheduled Maintenance
Set Counterbalance Valve Pressures
Side Pivot Axis Bearing
Undercarriage Assembly, Leveling
-SWING
Circuit Description
Circuit Diagram
Computer
Main Control Valve
Pre-Filling Pump And Motor
Pressure Settings
Schematic Diagrams
Swing Bearing
Swing Bearing Backlash
Swing Bearing Replacement
Swing Drive Gearbox
Swing Drive Gearbox Installation
Swing Drive Gearbox Removal
Swing Drive Hydraulic Circuit
Swing Drive Lubrication
Swing Drive Valve Priority Circuit Description
Swing Motor Installation
Swing Pressure And Speed Settings
Swing Valve Schematic
-SAW DRIVE
Circuit Diagrams
Manual Test Button
Motor Begin Of Stroke See Felling Head Manual
Motor Minimum Displacement See Felling Head Manual
Pressure Settings
Saw Circuit Description
Saw Control Valve
Saw Pressure Indicator
Saw Pressure Sensor
Schematics
-WRIST AND CLAMPS
Adjustment Description
Adjustment Procedure
Attachment Control Valve
Attachment Pump
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Computer
Computer Control System (Iqan Mdm Display)
Default Settings Table
Filters, Hydraulic Oil
Hydraulic Oil Tank
Hydraulic Tank Pressurization Instructions
Pressure Checking
Replacing
-MISCELLANEOUS
Door Circuit – Electric Pump Operated System
Door Switch
Electrical Schematic
Electric Power Engine Door Circuit Schematic
Electric Pump Operated System
Hand Pump Operation
Instrument Panel Switch
Manual Override
Power Door
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