Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 426
Number: 44485AENG (april 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H822C
LH822C
H830C
LH830C
Serial Number 82232001 To 82233000
Serial Number 82282001 To 82283000
Serial Number 83032001 To 83033000
Serial Number 83082001 To 83083000
Contents
INTRODUCTION
STANDARDS ROPS, TOPS, FOPS, OPS
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Battery Disconnect Switch
Battery Safety
Cab Exits
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom System Precautions
Exhaust Fumes
Filters
Fire Prevention
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Harvesting Attachment – General Safety
Hazard Zone
Hydraulic Oil Tank
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Machine Stability And Traction
Parking Boom
Parking Hazards
Parking The Machine
Protective Clothing
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Welding, Prior To
Working With Oil
-LUBRICATION AND MAINTENANCE
Access Door, Undercarriage, Swivel
Air Cleaner
Air Conditioning, Checking The System
Air Intake Clean Out Cover
Air Intake Maintenance
Air Intake System – Engine
Approved Hydraulic| Oils
Bleeding Air From Hydraulic Return Circuit
Checking The Air Conditioning System
Commercial Wood – Weights
Conversion Chart, Units
Coolant Filter
Emergency Exits, Check Monthly
Engine Oil Filter
Er Boom System
Filter And Lubrication Schedule
Filter Restriction Pressure Switch
Filters
Fire Prevention
Fuel Bottom Fueling Option
Fuel Refueling Procedure
Fuel Tank
Fuel Tanks
Hand Fill Pump – Hydraulic Oil
Hydraulic Oil Filters
Hydraulic Oils
Hydraulic Oil Tank
Hydraulic Oil Tank – Access Cover
Hydraulic System – Refilling
Hydraulic Tank Pressurization Instructions
Leveller Cylinder Locks
New Machine Maintenance
Oil Analysis Program
Oil Fill – Hydraulic
Oil Lost From Leakage
Oil Sampling Program
Pilot Filter – Hydraulic High Pressure
Preventive Maintenance Schedule
Refilling The Hydraulic System
Refueling Procedure
Return Tube Strainers/Diffusers
Rotary Manifold Seal – Lubrication
Scheduled Maintenance
Service Platform (If Equipped)
Strainer – Fuel Tank
Strainers/Diffusers – Hydraulic Oil Return
Strainers – Hydraulic Oil Tank
Swing Drive Gearbox
Swing Drive Lubrication
Torque Chart, General
Torque, Fluid Connections
Track Operation And Wear Prevention
Unit Conversion Chart
Unloader Valve – Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Bleeding Air From Hydraulic Return Circuit
Filter Restriction Pressure Switch
Filters
Filters, Hydraulic Oil
Hand Fill Pump, Hydraulic Oil
High Pressure Limiting Control Valve
Hydraulic Oil Filters
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank
Load Sensing
Main Control Valve/Manifold
Pilot Filter – Hydraulic High Pressure
Return Tube Strainers/Diffusers
Schematic Diagrams
-PILOT SYSTEM
Accumulator
Circuit Description
Circuit Diagram
Electrical Circuit
Pilot System Components
Pressure Settings
-ELECTRICAL AND COMPUTERS
Cab Electrical Panel
Computer
Connect To The Md3 With IQAN Run 2
Critical Messages, Red
Downloading Applications From Dealer Website
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Schematics (Sheets 1 To 14)
Engine Fault Code Messages
Engine Fault Code Messages – Critical
Fuses And Relays
Id-Tag
Information Messages, Blue
IQAN Modules
IQANRUN 2
IQAN Software
MD3 Computer
MD3 Computer Main Display
MD3 Main Display
MD3 Messages
MD3 USB Port
Oil Grade Selection
Screen Saver Adjustment
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Update Application
Warm-up Mode
-ENGINE START AND STOP
Anti-Stall
Computer
Engine, Restarting After Engine Run Out Of Fuel
Engine, Starting
Engine, Stopping
Fault Finding Procedures, Additional
Flex Drive Coupling Installation
Hydraulic Schematic – Main Pump
Machine Preparation
Schematic Diagram
Schematic Diagrams-Electrical
Starting Engine
Vacuum Switch (If Equipped)
Wait To Start Icon
-COOLING SYSTEM
Charge Air Cooler
Cooling Assembly
Cooling Assembly – Overall View
Cooling Fan
Cooling Fan Circuit Description
Cooling Fan Circuit Diagram
Fan Drive Control Valve
Fan Pump
Fan Speed Checks
Hydraulic Schematic
Hydraulic Tank
Main Control Valve
Main Pump
Oil Cooler Bypass/ Return Manifold
Oil Cooler Circuit Diagram
Radiator
Return Manifold/Return Filters
-TRACK DRIVE AND UNDERCARRIAGE
Begin Of Regulation
Brake Circuit Description
Brake Circuit Description
Circuit Diagram, Drive System
Drive Motor
Drive Motor Type – Identification
Hydrostatic Drive System
Important Track Drive Notes
Left Track Speed Adjustment
Pressure Settings
Rotary Manifold
Rotary Manifold Connections
Rotary Manifold Seal Installation
Schematic Diagrams
Set Straight Travel
Track
Track Components
Track Drive Assembly
Track Speed Set-Up Procedure
-BOOM FUNCTIONS
Adjust Oil Flow To Cylinders (Cylinder Cycle Times)
Boom Control Valve
Circuit Diagram
Cylinder Cycle Times, Typical
Er Boom System
Hydraulic Schematic
Load Sensing
Parking Boom
Set Hoist And Stick Port Relief Valves
-LEVELING
Checking Port Relief Valves
Circuit Description
Computer Control System (IQAN MDM Display)
Control Adjustment Settings – Current Out (Cout)
Control Valve
Control Valve, Leveling
Counterbalance Valve
Default Settings Table
Electrical Installation (Factory Installed)
Electronic Adjustment Procedure, Leveling Cylinder
Hydraulic Oil Tank
Hydraulic Schematic Levelling Circuit
Hydraulic Tank Pressurization Instructions
Leveling Cylinder Taper Lock Pins
Leveling Speed, Checking (Cylinder Cycle Times)
Levelling Circuit Description
Levelling Electronic Adjustment Procedure
Levelling System Description
Load Sensing
Lubricating Cylinders And Pins
Lubrication Points Diagram
Replacing Port Reliefs
Rotary Manifold Connections
Scheduled Maintenance
Schematic Diagrams
Side Pivot Axis Bearing
Undercarriage Assembly, Leveling
-SWING
Circuit Description
Circuit Diagram
Grapple Valve Priority Circuit Description
Hydraulic Schematic
Swing Bearing Wear Limits
Swing Drive Gearbox
Swing Motor
Swing Motor Removal From Gearbox
-Attachment Drive
Checking Pressures, Pump1 Valve
Circuit Description, Harvesting Head
Circuit Diagram
Computer
Harvesting Head Circuit Description
Harvesting Head Installation
Parking Harvesting Head
Pilot Manifold
Pump1
Pump1 Valve
Pump2 Valve Section
Schematics, Electrical
Schematics, Hydraulic
Tilt Frame Lock Bolts
Valve, Pump1
Valve Section, Pump2
-HEAD ROTATE
Adjust Oil Flow To Head Rotate (Cycle Times)
Circuit Description, Hydraulic
Circuit Diagram
Engine Anti-Stall
Head Rotate Circuit Description
Head Rotate Valve Section
Load Sensing/Engine Anti-Stall
Main Control Valve
Port Relief Valves
Setting Cycle Times (Rotate Speed)
Setting Pressure, Port Relief Valves
Valve Section, Head Rotate
-TELESCOPIC BOOM
Adjust Oil Flow To Cylinder (Cylinder Cycle Times – Speed)
Circuit Description, Hydraulic
Circuit Diagram
Computer Control System (Iqan Md3 Display)
Cylinder Cycle Times, Setting
Main Pump
Port Relief Valves
Pressure Settings, Port Relief Valves
Set Telescopic Boom Valve Section Port Relief Valves (Pressure)
Setting Cylinder Cycle Times
Setting Pressure, Port Relief Valves
Telescopic Boom Electronic Adjustment Procedure
Telescopic Boom Hydraulic Circuit Description
Telescopic Boom Valve Section
Valve Section, Telescopic Boom
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