Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 708
Number: 42788AENG (november 2019)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H845D
LH845D
Serial Number 84532501 – 84533000
Serial Number 84582501 – 84583000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
EC Declaration Of Conformity
-SAFETY
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Pressurized Hydraulic Tank
Protective Equipment
Refueling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing Safety Precautions
Signal Words
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
Air Conditioner/Heater Controls
Air Filters, Cab
Alarm, Temperature Using The Fan Switch
Attachment Operating Instructions And Safety Precautions
Auxiliary Power Outlet, 12 V
Battery Boosting
Battery Disconnect Switch
Boom Controls
Cab Controls
Cab Interior Lights
Camera
Cigarette Lighter 24V
Computer
Computer And Display
Computer Display Module
Control Panel
Coolant Heater Control Panel, Engine, Optional
Diesel Exhaust Fluid (DEF)
Emergency Exits
Engine Coolant Heater Control Panel, Optional
Engine Diagnostics Connection
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fan Switch, In The Event Of A Temperature Alarm
Fire Suppression System Optional
Foot Pedals, Track Drive
Hand Pump Manual Operation
Heat/Cool Temperature Knob
Heater Control Panel, Engine Coolant, Optional
Hot Water Shut-Off Valves, Engine
Hydraulic Oil Tank
Ignition Key Switch
Inspection Of The Fire Suppression System
Inspection Of The Portable Extinguishers
Instrument Panel
Joysticks, Left And Right Hand
Machine Preparation
Master Alarm
Master Alarm Light
Oil Grade Selection
Operating The Machine
Operating Tips With Load Sensing
Operator’s Seat
Pedal Controls
Pictogram Descriptions
Radio
Refuelling
Screen Saver Adjustment
Self Warm Up Mode
Slope Indicators
Special Operating Instructions For Er Boom System
Storage Area
Switch
Traveling (Boom Raised)
Video Display, Camera
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Cleaner
Air Conditioning System, Checking The System
Air Filters, Cab
Air Intake System – Engine
Battery Booster Cable Socket
Battery Care
Battery Compartment, Main Fuses And Battery Disconnect Relay
Belt, A/C Compressor Drive
Belt, Serpentine, Inspection/Replacement
Care Of The Machine
Case Drain Strainers
Checking The Air Conditioning System
Cleaning
Commercial Wood, Weights Of
Conversion Chart, Units
Denox 22 Dosing System
Denox 22 System
Diesel Exhaust Fluid (DEF)
Draining And Cleaning The DEF Tank
Draining Hydraulic Oil Tank
Emergency Exits, Check Monthly
Engine Air Intake System
ER Boom System
Filters
Fire Prevention
Fluid Analysis Program
Fuel, Refuelling Procedure
Fuel System
Fuel Tank
Fuses And Relays
GNSS Antenna (Iridium System)
Heater, Hydraulic Oil (Optional)
Heater Valve/Heated DEF Supply Lines
Hydraulic Oil Fill Pump, Hand
Hydraulic Oil Filters
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System
Hydraulic System, Refilling
Leveler Cylinder Locks
Leveler Cylinder Tapered Lock Pins Re-Torquing
Measuring Track Sag
Module (Telematics)
New Machine Maintenance
Oil Fill-Hydraulic
Oil Lost From Leakage
Power Control Module
Pressure And Speed Setting
Pressure Washing
Pressurized Hydraulic Tank
Pump-Hydraulic Oil Fill-Hand
Refilling The Hydraulic System
Refuelling Procedure
Relays And Fuses
Removal Of Anti-Corrosion Spray (If Applicable)
Satellite Modem (Iridium System)
Scheduled Maintenance
Selective Catalytic Reduction (SCR) Aftertreatment System
Serpentine Belt, Inspection/Replacement
Service Access Doors
Strainer, Fuel Tank
Strainers, Hydraulic Tank
Swing Drive Lubrication
Tapered Lock Pin Gap
Telematics System
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Torque Specifications, General
Track Chain Sag
Track Components
Track Drive Gearbox
Track Operation And Wear Prevention
Tracks, Protecting Steel Tracks
Unit Conversion Chart
Weights Of Commercial Wood
Windows
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Circuit Diagram, Vacuum/Breather System
Filters
Hydraulic Circuit Diagram, Main Hydraulic System
Hydraulic Circuit Diagram, Pilot System
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic Schematic, Main Hydraulic Pump
Hydraulic System Overview
Set Load Sense Relief Valve Pressure
Set Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Controls
Electrical Schematic, Pilot System
Hydraulic Circuit Diagram, Pilot System
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
Pilot System Electrical Circuits
-Electrical And Computers
Cab Electrical Installation
Computer Control System
Electrical Schematic, Complete Machine
Electrical Service And Diagnostic Kit
Electrical System Overview
Software
Upper Frame Electrical Installation
-ENGINE AND ANTI-STALL
Circuit Diagram, Anti-Stall
Circuit Diagram, Load Sensing
Electrical Schematic, Anti-Stall And Load Sensing
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sensing System
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condensor And A/C System
Charge Air Cooler
Circuit Diagram, DEF Coolant Flow: Coolant Control Valve Closed
Circuit Diagram, DEF Coolant Flow: Coolant Control Valve Open
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Fan Control System
Fan Drive System
Fan System Testing
Hydraulic Oil Cooler Circuit
Hydraulic Schematic, Fan Pump
Hydraulic Schematic, Pump 2 Control Valve Section
Pressure Settings
Radiator
Self-Warmup Mode
Troubleshooting
-TRACK DRIVE
Hydraulic Circuit Diagram Track Drive, Upper Structure Components
Hydraulic Circuit Diagram Track Drive, Upper Structure Components, Leveling
Hydraulic Circuit Diagram Type B, Undercarriage Components
Hydraulic Circuit Diagram Type B, Undercarriage Components, Leveling
Hydraulic Circuit Diagram Type C, Undercarriage Components, Leveling
Hydraulic Drive Motor Control Valve Sections
Hydraulic Drive System
Hydraulic Schematic, Type B Track Drive
Hydraulic Schematic, Type C Track Drive
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure (Types B And C)
Torquing Undercarriage Bolts
Track Drive Motor Case Drain Leakage
Track Drive Motor Description Type B
Track Drive Motor Drive Description Type C
Track Drive Motor Start-Up Procedure
Track Drive Motor Type Identification
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
Conventional Boom System
ER Boom System Description
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram Conventional Boom System Hoist Cylinder
Hydraulic Circuit Diagram Conventional Boom System Stick Cylinders
Hydraulic Circuit Diagram ER Boom System Hoist And ER (Right Stick) Cylinders
Hydraulic Circuit Diagram ER Boom System (Left) Stick Cylinder
Hydraulic Schematic, ER Boom Valve
Pressure Settings
Servicing The ER Boom System
-LEVELING
Adjusting Forward/Backward Leveling Speed
Adjusting Start And Stop Ramps
Check Leveling Control Valve Port Relief Pressure
Check Leveling Speed
Hydraulic Circuit Diagram Leveling System (Undercarriage Components)
Hydraulic Circuit Diagram Leveling System (Upper Structure Components)
Hydraulic Schematic, Counterbalance Valve
Hydraulic Schematic, Leveling System
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Adjust Swing Bearing Backlash
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic, Priority Swing Valve And Plate
Hydraulic Schematic, Swing Drive Motor
Hydraulic Schematic, Swing Drive System
Swing Bearing Identification
Swing Bearing Lower Seal Replacement
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-ATTACHMENT DRIVE
Electrical Schematic, Harvester Without Pilot Interlock To Harvester Computer
Electrical Schematic, Harvester With Pilot Interlock To Harvester Computer
Electronic Adjustment Procedure
Harvester Attachment Drive
Hydraulic Circuit Diagram Pump 1
Hydraulic Circuit Diagram Pump 2
Hydraulic Circuit Diagram Pump 2 (Or Pump 3) And Warmup
Hydraulic Schematic, Pump 1
Hydraulic Schematic, Pump 1 Valve
Hydraulic Schematic, Pump 2
Hydraulic Schematic, Pump 2 Control Valve Section
Pump 1 Adjustments
Pump 2 Adjustments
Pump 3 Adjustments
-ATTACHMENT ROTATE
Adjust Flow Cycle Times
Hydraulic Circuit Diagram Attachment Rotate
Hydraulic Schematic, Attachment Rotate
Hydraulic Schematic, Rotate Control Valve Section
Pressure Settings
Rotate Circuit
-TELESCOPIC BOOM
Adjust Flow Cycle Times
Electrical Schematic, Telescopic Boom Cylinder Control System
Hydraulic Circuit Diagram Telescopic Boom Cylinder
Hydraulic Schematic, Telescopic Boom Cylinder
Hydraulic Schematic, Telescopic Boom Cylinder Control Valve Section
Pressure Settings
Telescopic Boom Cylinder Circuit
-MISCELLANEOUS
Exhaust Enclosure
Hydraulic Circuit Diagram Exhaust Enclosure
Hydraulic Circuit Diagram Power Roof
Hydraulic Schematic, Power Roof
Power Roof
Power Roof Pressure Settings
ATTACHMENT ELECTRICAL INSTALLATION GUIDE
ELECTRICAL SCHEMATIC
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