Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 706
Number: 54713AENG (july 2019)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H845E
LH845E
Serial Number 84533001–84533500
Serial Number 84583001–84583500
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
SAE Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
EC Declaration Of Conformity
-SAFETY
Backover Accidents-Avoiding
Battery Safety
Cab Exits
Cable Assist
Chain Shot
ER Boom System
Escape Hatch, Roof
Fire Prevention
Fluid Injection Injury
General Safety Precautions
Grease Injection Injury
Harvesting Attachment – General Safety
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety
Leveling System
Lightning Safety Awareness
Liquid Starting Aid
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Refuelling
Safety Hazards–Operating
Safety Hazards-Viton Seals
Safety Interlock Switch, Cab Front Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair
Servicing Safety Precautions
Signal Words
Synthetic Rubber Seal And Gasket Safety
Transporting The Machine
Viton Seals
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
A/C/Defrost Switch
Air Source Switch
Alarm And Alarm Light
Attachment, Instructions And Precautions
Auxiliary Power And USB Ports
Battery Boosting
Battery Disconnect Switch
Belt Routing, Serpentine
Boom Controls
Cab Dome Light Switch
Cameras
Cold Weather Starting
Computer
Computer And Display
Computer Display(Home Screen)
Computer Display Messages
Control Panels
Control Pedals, Track Drive
Controls
Coolant Heater Control (Optional), Engine
Coolant Shut-Off Valves
Current Output Channels
Display, Camera Video
Electronic Device Holder
Emergency Exits
Engine Coolant Shut-Off Valves
Engine Speed Switch
Engine, Stopping
ER Boom System, Instructions
Fan Service Mode
Fire Extinguishers
Fire Suppression System
Fuel, Refuelling Procedure
Fuel Tank
Horn/Safety Alert Switch
Hydraulic Oil Tank Vacuum Switch
Joystick Controls
Key Switch
Lights
Load Sensing, Operating Tips
Operating The Machine
Operating Tips: Load Sensing
Operation Modes
Operator’s Manual
Operator’S Seat
Pilot System Off Switch
Pilot System Reset Switch
Pilot System Safety Interlock Switch (Front Door)
Radio
Refuelling Procedure
Safety Interlock Switch (Front Door)
Saw Switch
Serpentine Belt Routing
Slope Indicators
Special Operating Instructions For Er Boom System
Starting And Stopping The Engine
Starting The Engine
Stopping The Engine
Storage Area
Swing Brake Switch
System Test And Warm Up
Telematics Repair Mode
Timed Purge Interval
Track Drive, Control Pedals
Track Speed Range (High/Low) Switch
Traveling
Traveling, Boom Raised
Travel Speed Adjuster
Video Display, Camera
Warm-Up Mode
Work And Service Lighting
-LUBRICATION AND MAINTENANCE
Aftertreatment System (Denox 22 System, Tier 4F)
Air Conditioning System
Air Filters
Air Intake System
Anti-Corrosion Spray, Removal, If Applicable
Anti-Seize Pastes, Approved For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Battery Box Cover
Battery Care
Belt, Serpentine, Inspection/Replacement
Care Of The Machine
Case Drain Return Strainers
Cleaning
Commercial Wood-Weights
Coolant Heater Unit (Optional) Remote Fuel Tank
Cooler Package, Cleaning
DEF Flushing Test
Denox 22 Dosing System
Diesel Exhaust Fluid (DEF)
Emergency Exit Maintenance Guide
Emergency Exits, Check Monthly
Engine Air Intake System
Engine Filters–Remove And Replace
ER Boom System
Escape Hatch Replacement
Filling The DEF Tank
Filter And Lubrication Schedule
Filters
Fire Prevention
Fire Suppression System Components
Fluid Analysis Program
Fuel System
Fuel Tank, Remote Coolant Heater Unit (Optional)
Graffiti Removal
Hydraulic Adjustments Table
Hydraulic Oil Heater 120V, 1500W (Optional)
Hydraulic Oil Heater (Optional)
Hydraulic Oil Operating Range
Hydraulic System
Leveler Cylinder Locks
Leveler Cylinder Tapered Lock Pins Re-Torquing
Main Control Valve Bottom Access Cover
New Machine Maintenance
Oil Analysis
Oil Lost From Leakage
Pilot Filter
Power Roof
Pressure And Speed Settings
Pressure Washing
Pressurized Hydraulic Tank
Preventive Maintenance Schedule
Rear Door
Refilling The Hydraulic System
Rotary Manifold Seal Lubrication
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service And Lubrication Schedule
Service And Maintenance Doors And Covers
Swing Drive Lubrication
Telematics System
Temperature Sender Hydraulic Oil
Tigercat Fluid Analysis Program
Torque Chart
Torque, Fluid Connections
Track Drive Gearbox
Track Motor Cover
Track Operation And Wear Prevention
Track Sag Adjustment (Fill Coupler)
Track Sag Adjustment (Fill Valve)
Upper Frame Electrical Installation
Weights Of Commercial Wood
Window Care
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Return Strainers
Filters
Hydraulic Circuit Diagram Pilot System
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Set Load Sense Relief Valve Pressure
Set Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Controls
Electrical Schematic, Pilot System
Hydraulic Circuit Diagram Pilot System
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
Pilot System Electrical Circuits
-ELECTRICAL AND COMPUTERS
Cab Electrical Installation
Channels
Computer Control System
Computer Servicing
Electrical Schematic, Complete Machine
Electrical Schematic, Coolant Heater Unit
Electrical Schematic, Left Armrest Panel
Electrical Schematic, Power Roof
Electrical Schematic, Service Light Switch And Indicator
Electrical Schematic, Temperature Potentiometer
Electrical Service And Diagnostic Kit
Electrical System Overview
Machine Program Software
Machine Program Updates
Upper Frame Electrical Installation
-ENGINE AND ANTI-STALL
Circuit Diagram, Anti-Stall
Circuit Diagram, Load Sensing
Electrical Schematic, Anti-Stall Circuit
Electrical Schematic, Load Sensing Circuit
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Hydraulic Schematic, Main Hydraulic Pump
Load Sensing System
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condensor And A/C System
Charge Air Cooler
Circuit Diagram, A/C Condenser And Refrigerant
Circuit Diagram, Coolant Heater Unit Flow
Circuit Diagram, DEF Coolant Flow: Coolant Control Valve Closed
Circuit Diagram, DEF Coolant Flow: Coolant Control Valve Open
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Electrical Schematic, Coolant Heater Unit
Electrical Schematic, Fan Control System
Fan Control System
Fan Drive System
Fan System Testing
Hydraulic Oil Cooler Circuit
Hydraulic Schematic, Fan Drive Motor
Hydraulic Schematic, Fan Pump
Hydraulic Schematic, Pump 2 Control Valve Section
Pressure Setting, Fan Pump
Radiator
Self-Warmup Mode
Troubleshooting
Upper Frame Electrical Installation
-TRACK DRIVE
Hydraulic Circuit Diagram Track Drive, Upper Structure Components
Hydraulic Circuit Diagram Type B Track Drive, Undercarriage Components
Hydraulic Circuit Diagram Type C Track Drive, Undercarriage Components
Hydraulic Drive Motor Control Valve Sections
Hydraulic Drive System
Hydraulic Schematic, Type B Track Drive
Hydraulic Schematic, Type C Track Drive
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure (Types B And C)
Torquing Undercarriage Bolts
Track Drive Motor Case Drain Leakage
Track Drive Motor Description Type B
Track Drive Motor Drive Description Type C
Track Drive Motor Start-Up Procedure
Track Drive Motor Type Identification
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram Conventional Boom System Hoist Cylinder
Hydraulic Circuit Diagram Conventional Boom System Stick Cylinders
Hydraulic Circuit Diagram, ER Boom System Hoist And ER (Right Stick) Cylinders
Hydraulic Circuit Diagram ER Boom System (Left) Stick Cylinder
Hydraulic Schematic, Conventional Boom System Hoist And Stick Cylinders
Hydraulic Schematic, ER Boom System Hoist And Stick Cylinders (Left And Right)
Hydraulic Schematic, ER Boom Valve
Pressure Settings
Servicing The ER Boom System
-LEVELING
Check Leveling Control Valve Port Relief Pressure
Check Leveling Speed
Hydraulic Circuit Diagram Leveling System (Undercarriage Components)
Hydraulic Circuit Diagram, Leveling System (Upper Structure Components)
Hydraulic Schematic, Counterbalance Valve
Hydraulic Schematic, Leveling System
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic, Priority Swing Valve And Plate
Hydraulic Schematic, Swing Drive Motor
Hydraulic Schematic, Swing Drive System
Swing Bearing Lower Seal Replacement
Swing Bearing Replacement
Swing Bearing Seal Replacement-Galperti
Swing Bearing Seal Replacement-Kaydon
Swing Bearing Seal Replacement-Liebherr
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-ATTACHMENT DRIVE
Electrical Schematic, Harvester Pump System
Electronic Adjustment Procedure
Harvester Attachment Drive
Harvester Attachment Hydraulic System
Hydraulic Circuit Diagram, Pump 1
Hydraulic Circuit Diagram, Pump 2
Hydraulic Circuit Diagram, Pump 2 (Or Pump 3) And Warm-up
Hydraulic Schematic, Pump 2
Hydraulic Schematic, Pump 2 Control Valve Section
Pump 1 Calibration Adjustments
Pump 1 Control Settings
Pump 3 Burst Time
System Checks
-ATTACHMENT ROTATE
Adjust Flow Cycle Times
Hydraulic Circuit Diagram Attachment Rotate
Hydraulic Schematic, Attachment Rotate
Hydraulic Schematic, Rotate Control Valve Section
Pressure Settings
Rotate Circuit
-TELESCOPIC BOOM
Adjust Flow Cycle Times
Electrical Schematic, Telescopic Boom Cylinder Control System
Hydraulic Circuit Diagram Telescopic Boom Cylinder
Hydraulic Schematic, Telescopic Boom Cylinder
Hydraulic Schematic, Telescopic Boom Cylinder Control Valve Section
Pressure Settings
Telescopic Boom Cylinder Circuit
-MISCELLANEOUS
Hydraulic Circuit Diagram Power Roof
Hydraulic Schematic, Power Roof
Power Roof
Power Roof Pressure Settings
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