Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 816
Number: 51126AENG (april 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H855E
LH85E
Serial Number 85533001 To 85534000
Serial Number 85583001 To 85584000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards, FOPS, OPS, ROPS, TOPS
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
EC Declaration Of Conformity
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Boom Systems
Cab Exits
Cable Assist
Chain Shot
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom Function, Switchable
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Harvesting Head – General Safety
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Seat Belt
Servicing Safety Precautions
Signal Words
Viton Seals
Working With Oil
-CONTROLS AND OPERATION
A/C/Defrost Switch
Air Source Switch
Alarm
Attachment, Instructions And Precautions
Auxiliary Input
Auxiliary Power Outlet, 12 V
Battery Boosting
Battery Disconnect Switch
Belt Routing, Serpentine
Boom Controls
Bottom Refuelling Procedure
Cab Dome Light Switch
Camera
Cold Weather Starting
Computer
Computer And Display
Computer Display(Home Screen)
Computer Display Messages
Control Panel
Control Panels
Control Pedals, Track Drive
Controls
Current Output Channels
Display, Video
Electronic Device Holder
Emergency Exits
Engine Coolant Shut-Off Valve
Engine, Restarting After Engine Runs Out Of Fuel
Engine Speed Switch
Engine, Stopping
ER Boom System, Instructions
Escape Hatch Replacement
Fan Service Mode
Fan Switch, A/C / Defrost
Fan Switch, Cooling System
Fire Extinguisher, Cab
Fire Suppression System
Fire Suppression System Type A
Fire Suppression System Type B
Fuel, Refuelling Procedure
Fuel Tank
Heat/Cool Temperature Knob
Heater Control, Engine Coolant (Optional)
Horn/Safety Alert Switch
Joystick Controls, Lever
Joysticks Controls
Key Switch
Lights
Load Sensing, Operating Tips
Machine Preparation
Operating The Machine
Operating Tips With Load Sensing
Operation Modes
Operator’s Manual
Operator’s Seat
Pictograms
Pilot System Off, Push Button Switch
Pilot System Off Switch
Pilot System Reset Switch
Power Roof Switch
Radio
Rearview Camera
Refuelling Procedure
Saw Switch
Serpentine Belt Routing
Service Work Light Switch And Indicator Light
Skyview Camera
Slope Indicators
Starting Engine
Storage Area
Swing Brake Switch
Swing Control, Joystick
Switch
Telematics Repair Mode
Timed Purge Interval
Top Refuelling
Track Drive, Control Pedals
Travelling, Boom Raised
Travel Speed Control
USB Connection
Video Display, Camera
Warm-up Mode
Work Light Switches
-LUBRICATION AND MAINTENANCE
Adding Engine Coolant
Aftertreatment System
Aftertreatment System (Denox 22 System, Tier 4F)
Air Cleaner Housing
Air Conditioning System
Air Filter Cover
Air Filters
Air Intake Clean Out Cover
Air Intake System
Anti-Corrosion Spray, Removal, If Applicable
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Attachment Case Drain Filter
Battery Box Cover
Battery Care
Belt, Serpentine, Inspection/Replacement
Bottom Refuelling System (Optional)
Breather Cabinet
Care Of Polycarbonate Windows
Care Of The Machine
Check Engine Coolant Level
Cleaning
Cleaning Cooler Package
Clean Out Cover
Commercial Wood-Weights
Cooler Package-Cleaning
Denox 22 System
Diagnostics Connection, Engine
Diesel Exhaust Fluid (DEF)
Diesel Exhaust Fluid (DEF) Handling And Storage
Diesel Exhaust Fluid (DEF) Tank
Diffusers
Diffusers/Strainers – Hydraulic Oil Return
Draining Engine Coolant
Draining The Hydraulic Oil Tank
Emergency Exits
Emergency Exits, Check Monthly
Engine Bottom Access Cover
Engine Coolant Heater Unit (Optional)
Engine Diagnostics Connection
ER Boom System
Escape Hatch Replacement
Exhaust Clean Out Cover
Filling The DEF Tank
Filter And Lubrication Schedule
Filter/Breather
Filter Change Procedure
Filters
Fire Extinguisher Enclosure
Fire Prevention
Fire Suppression System Components
Fire Suppression System (Optional)
Fluid Analysis Program
Front Door Cab
Front Door Prop Rod
Fuel Filter/Water Separator Draining Procedure
Fuel Heater
Fuel System
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater Valve/Heated DEF Supply Lines
Hydraulic Adjustments Table
Hydraulic Oil Fill Pump-Electric
Hydraulic Oil Fill Pump-Hand
Hydraulic Oil Heater 120V, 1500W (Optional)
Hydraulic Oil Heater (Optional)
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Hydraulic Oil Tank Pressurization Instructions
Hydraulic Oil Tank Vacuum System (If Equipped)
Hydraulic Pump Compartment Bottom Cover
Hydraulic System
Leveler Cylinder Locks
Leveler Cylinder Tapered Lock Pins Re-Torquing
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Lubrication Schedule
Machine Parameters
Main Control Valve Bottom Access Cover
Main Control Valve Cover
New Machine Maintenance
Oil Lost From Leakage
Pilot Filter
Power Roof
Power Unit
Pressure And Speed Settings
Pressure Washing
Pump Case Drain Filter
Pump Cover
Pump Cover Side Door
Pump – Hydraulic Oil Fill – Hand
Rear Door
Refilling The Hydraulic System
Relays And Fuses
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Re-Torquing Schedule
Rotary Manifold Seal Lubrication
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service And Lubrication Schedule
Service And Maintenance Access Doors And Covers
Side Door
Strainer/Diffuser, Case Drain
Strainer – Fuel Tank
Swing Drive Gearbox
Swing Drive Lubrication
Tapered Lock Pin Gap
Telematics System
Telematics System Components
Timed Purge Interval
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track
Track Chain
Track Components
Track Drive Gearbox
Track Drive Gearbox Grease Seal, Tigercat
Track Motor Cover
Track Operation And Wear Prevention
Track Sag Adjustment
Warm Air Intake Cover
Weights Of Commercial Wood
Windows
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainer
Cracking Pressure
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Load Sense Relief Pressure Setting
Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Circuit Diagram
Controls
Hydraulic Schematic
Pilot System
Pilot System Components
-ELECTRICAL AND COMPUTERS
Cab Electrical Installation
Computer Control System
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Machine Program Updates
Upper Frame Electrical Installation
-ENGINE AND ANTI-STALL
Circuit Diagram
Electrical Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Hydraulic Schematic
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) System
Fan Control System
Fan Drive System
Fan Hub Installation
Fan System Testing
Heater System
Hydraulic Oil Cooler Circuit
POR Pressure Setting
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement (Tigercat)
Parking Brake Disc Replacement (Type A)
Pressure And Speed Settings (Type B)
Pressure And Speed Settings (Type C)
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox Identification
Track Drive Motor
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
-LEVELING
Check Leveling Speed
Circuit Diagram
Hydraulic Schematic
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic, Priority Swing Valve And Plate
Hydraulic Schematic, Swing Drive Motor
Hydraulic Schematic, Swing Drive System
Swing Bearing Identification
Swing Bearing Lower Seal Replacement-Kaydon
Swing Bearing Replacement
Swing Bearing Seal Replacement-Galperti
Swing Bearing Seal Replacement-Liebherr
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-ATTACHMENT DRIVE
Electrical Schematic, Harvester Pump System
Electronic Adjustment Procedure
Harvester Attachment Drive
Harvester Attachment Hydraulic System
Hydraulic Circuit Diagram Pump 1
Hydraulic Circuit Diagram Pump 2
Hydraulic Circuit Diagram Pump 2 (Or Pump 3) And Warm-up
Hydraulic Schematic, Pump 2
Hydraulic Schematic, Pump 2 Control Valve Section
Pump 1 Calibration Adjustments
Pump 1 Control Settings
Pump 3 Burst Time
System Checks
-ATTACHMENT ROTATE
Adjust Flow Cycle Times
Hydraulic Circuit Diagram Attachment Rotate
Hydraulic Schematic, Attachment Rotate
Hydraulic Schematic, Rotate Control Valve Section
Pressure Settings
Rotate Circuit
-TELESCOPIC BOOM
Adjust Flow Cycle Times
Circuit Diagram, Telescopic Boom Cylinder Hydraulic
Electrical Schematic, Telescopic Boom Cylinder Control System
Hydraulic Schematic, Telescopic Boom Cylinder
Pressure Settings
Telescopic Boom Cylinder Circuit
Telescopic Boom Shim Components
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuit Diagram
Power Roof Hydraulic Schematic
Power Roof Pressure Settings
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