Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 474
Number: 44156AENG (december 2015)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
X822C
LX822C
X830C
LX830C
Serial Number 822*2001 To 822*3000
Serial Number 830*2001 To 830*3000
Contents
INTRODUCTION
MACHINE IDENTIFICATION AND SERIAL NUMBERS
STANDARD ROPS, TOPS, FOPS, OPS
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Backover Accidents, Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cooling System
Emergency Cab Exits
Engine Power Door
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Filters
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hot Fluids And Hot Surfaces
Hydraulic Oil Tank
Hydraulic Pressure Hazard
Interlock Switch
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Operating Safety Precautions
Parking Boom
Parking Hazards
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Refueling
Safety Hazards, Operating
Safety Hazards, Viton Seals
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Signal Words
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY
Comments And Instructions
Dangers
Foreword
High Angle Wrist Rotation Capability
Saw Head Don’Ts
Type Of Housing Makes A Difference
-LUBRICATION & MAINTENANCE
Access Door, Undercarriage, Swivel
Air Cleaner
Air Conditioning, Checking The System
Air Intake System, Engine
Approved Hydraulic Oils
Belt, Serpentine, Inspection And Replacement
Bottom Fueling Option
Checking The Air Conditioning System
Commercial Wood – Weights
Conversion Chart, Units
Coolant Filter
Diffusers/Strainers, Hydraulic Oil Return
Emergency Exits, Check Monthly
Engine Oil Filter
ER Boom System
Filter And Lubrication Schedule
Filters
Fire Prevention
Fuel – Refueling Procedure
Fuel Tanks
Hand Fill Pump – Hydraulic Oil
Hydraulic Oil Filters
Hydraulic Oils
Hydraulic Oil Tank
Hydraulic Oil Tank – Access Cover
Hydraulic System – Refilling
Hydraulic Tank Pressurization Instructions
Leveler Cylinder Locks
Lubrication Points – Chart
Lubrication Schedule
New Machine Maintenance
Oil Analysis Program
Oil Fill-Hydraulic
Oil Lost From Leakage
Oil Sampling Program
Pressure And Speed Settings
Preventive Maintenance Schedule
Pump Drive Gearbox Maintenance Guide
Refilling The Hydraulic System
Refueling Procedure
Return Tube Diffusers/Strainers
Rotary Manifold Seal – Lubrication
Scheduled Maintenance
Serpentine Belt, Inspection And Replacement
Service Platform (If Equipped)
Strainer-Fuel Tank
Strainers/Diffusers – Hydraulic Oil Return
Swing Drive Gearbox
Swing Drive Lubrication
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track Operation And Wear Prevention
Unit Conversion Chart
Unloader Valve – Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Diffusers/Strainers, Hydraulic Oil Return
Filters
Hand Fill Pump – Hydraulic Oil
High Pressure Limiting Control Valve
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Hydraulic Oil Tank – Access Cover
Hydraulic Pumps
Hydraulic System Operation
Hydraulic System – Refilling
Hydraulic Tank Pressurization Instructions
Load Sensing
Main Control Valve/Manifold
Oil Fill-Hydraulic
Refilling The Hydraulic System
Schematic Diagrams
Strainers/Diffusers – Hydraulic Oil Return
-PILOT SYSTEM
Accumulator
Electrical Circuits
Hydraulic Circuits
Pilot System Circuit Description
Pilot System Components
-ELECTRICAL AND COMPUTERS
Auto Accumulation Mode Status
Cab Electrical Panel
Computer
Connect To The Md3 With IQAN RUN 2
Critical Messages, Red
Downloading Applications From Dealer Website
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Schematics
Engine Fault Code Messages
Engine Fault Code Messages – Critical
Error Messages
Fuses And Relays
Id-Tag
Information Messages, Blue
IQANRUN 2
IQAN Software
MD3 Computer
MD3 Computer Main Display
MD3 Computer Modules
MD3 Messages
MD3 USB Port
Oil Grade Selection
Screen Saver Adjustment
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Update Application
Warm-up Mode
-ENGINE, ANTI-STALL AND PUMP DRIVE GEARBOX
Anti-Stall
Cold Weather Starting
Computer
Electrical Schematics/Diagrams
Electronic Adjustment Procedure
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine, Stopping
Flex Drive Hub And Element Installation
Fuel Cooler
Hydraulic Schematic – Main Pump
Hydraulic Schematic – Travel Speed Control Valve
Machine Preparation
Pump Drive Gearbox
Schematic Diagrams
Starting Engine
Stopping Engine
Travel Speed Control Valve
Wait To Start Icon
-COOLING SYSTEM
Charge Air Cooler
Cooler Package – Overall View
Cooling Fan
Cooling Fan Circuit Description
Cooling Fan Circuit Diagram
Cooling Fan Electrical Circuit
Cooling Fan Hydraulic Circuit
Electronic Adjustment Procedure
Fan/Charge Pump
Fan Drive Control Valve
Fan Drive Electrical Schematic
Fan Motor
Fan Speed Checks
Hydraulic Tank
Main Control Valve
Main Pump
Oil Cooler
Oil Cooler Bypass/ Return Manifold
Oil Cooler Bypass Valve
Oil Cooler Circuit Description
Oil Cooler Circuit Diagram
Radiator
Return Manifold/Return Filters
-TRACK DRIVE
Brake Circuit Description
Circuit Diagrams
Computer
Drive Motor
Drive Pump
Hydrostatic Drive System
Important Track Drive Notes
Pressure And Speed Settings
Rotary Manifold
Rotary Manifold Seal Installation
Schematic Diagrams
Track Components
Track Drive
-BOOM FUNCTIONS
Adjust Oil Flow To Cylinders (Cylinder Cycle Times)
Boom Control Valve
Circuit Diagram, ER Boom System1
Cylinder Cycle Times, Typical
ER Boom System
Hydraulic Schematic, Boom Circuit
Parking Boom
Set Main Boom, Stick And Tilt Port Relief Valves
Tilt Cylinder Flow Adjustment
-LEVELING
Checking Port Relief Valves
Circuit Description
Control Valve
Counterbalance Valve
Cylinder Cycle Times, Typical
Default Settings Table
Electrical Circuits
Electronic Adjustment Procedure, Leveling Cylinders
Engine Anti-Stall/Load Sensing
Filter/Breather, Hydraulic Tank
Hydraulic Tank Pressurization Instructions
Leveling Circuit Description
Leveling Cylinder Taper Lock Pins
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Leveling System Description
Load Sensing
Lubricating Cylinders And Pins
Lubrication Points Diagram
Pressure Settings, Port Relief Valves
Scheduled Maintenance
Set Counterbalance Valve Pressures
Setting Pressure, Port Relief Valves
Side Pivot Axis Bearing
Undercarriage, Leveling
Undercarriage Pivot Assemblies
-SWING
Adjust Swing Bearing Backlash
Circuit Description
Circuit Description, Swing Drive Hydraulic
Circuit Diagram, Swing Drive Hydraulic
Engine ECU, Disconnect
Filter/Breather, Hydraulic Tank
Hydraulic Circuit, Swing System
Hydraulic Schematic, Swing System
Schematic Diagrams
Swing Bearing Backlash, Adjusting
Swing Bearing Positioning
Swing Bearing Replacement
Swing Bearing Seal, Internal
Swing Bearing Wear Limits
Swing Drive Gearbox
Swing Drive Lubrication
Swing Pump And Motor, Prefilling
Swing System Hydraulic Schematic
Swing Valve Priority Circuit Description
-SAW DRIVE
Circuit Description
Circuit Diagrams
Electronic Adjustment Procedure
Motor Begin Of Stroke See Felling Head Manual
Motor Minimum Displacement See Felling Head Manual
Pressure Settings
Pressure Settings, Port Relief Valves
Schematics
-WRIST AND CLAMPS
Attachment Control Valve
Attachment Hydraulic Connections
Attachment Pump
Circuit Description
Circuit Diagrams
Computer Control System
Default Settings Table
Electronic Adjustment Procedure
Filter/Breather, Hydraulic Tank
Hydraulic Tank Pressurization Instructions
Joystick Controls
Pressure Checking
Pressure Settings, Port Relief Valves
Replacing
Schematics
What you get
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