Toyota 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual Order Picker CL220

Factory Service Manual For Toyota Order Picker. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 514
Number: 00700-CL220 (january 1998)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Order Picker
6BRU18
6BRU23
6BDRU15
6BSU20
6BSU25

Serial No. 20,001 to 29,999 – 24 volt models
Serial No. 30,001 to 39,999 – 36 volt models

Contents

-HOW TO USE THIS MANUAL
Map Of The Manual
Manual Design
Page Revision Record
Start Page
-SAFETY
Definitions
General Safety
Battery Safety
Static Safety
Jacking Safety
Tie-down for Transport
Welding Safety
-SYSTEMS OVERVIEW
Vehicle Specifications
General System Data
Brake
Steering
Lift / Lower System
Auxiliary System
Traction System
Modes of Operation
-SCHEDULED MAINTENANCE
Maintenance Guidelines
Daily or Every Eight (8) Operating Hours
Monthly or Every 200 Operating Hours
Semi-annually or Every 1000 Operating Hours
Annually or Every 2000 Operating Hours
Lubricants
Lubrication and Inspection Points
-TROUBLESHOOTING
How To Use This Chapter
Electrical Troubleshooting Guidelines
Shorts To Frame Test
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Electrical Connector Locator Photos
Troubleshooting Flowcharts
-ELECTRICAL CODES AND TESTS
Passwords
Disable the Brush Wear Warning
Start the Hour Meter
Self-diagnosis Mode
Analyzer (ANL) Mode
Calibrate (Calibrate) Mode
Configure (Configure) Mode
Tuning (Tuning) Mode
Code Summary Tables
Analog Tests (Category 1. Class 2)
-COMPONENT PROCEDURES
Theory of Operation
Electrical Functions
Braking System
Steering System
Traction System
Lift / Lower System
Auxiliary Hydraulic Functions
Indicators and Switches
-APPENDIX
Lubrication Equivalency Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric
Decimal Equivalent Chart
Standard / Metric Conversions
Electrical Schematic Legend
Electrical Schematic
Hydraulic Schematic
INDEX

What you get

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