Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 669
Issued: september 1999
Bookmarks
Searchable
Wiring Diagrams
Model
Toyota Forklift
7FB10
7FBH10
7FB14
7FBH14
7FB15
7FBH15
40-7FB15
7FB18
7FBH13
7FB20
7FBH20
40-7FB20
7FB25
7FBH25
4Û-7FB25
7FB30
7FBJ35
Contents
-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Jack-Up Point
Hoisting The Vehicle
Caution For Towing
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant
Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement of Parts And Lubricants
-BATTERY
Battery Compartment And Required Weight
Service Standards
Service Standards (Opt)
Troubleshooting
Battery Assy
-CHARGER
General
On-Vehicle Charger
Off-Vehicle Charger
-CONTROLLER
AC Controller
Specifications
Components
Controller
Direction Switch
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
Material Handling Lever Switch Adjustment
-MULTI-DISPLAY FUNCTIONS
General
Abbreviations Indicated On Plug-In An Aly2Ër Multi-Display
Led Display
Plug-In Analyzer (SST)
Multi-Screen, Multi-Display (Option)
-ELECTRICAL SYSTEM-TROUBLESHOOTING
General
How To Read Troubleshooting Charts
SST Setting Method
Traveling And Material Handling System Troubleshooting
Failure In Concurrent Traveling And Material Handling
Steering System Troubleshooting
Multidisplay-MCS Communication System Troubleshooting
SAS Troubleshooting
Plug-In Analyzer
-MOTOR
Drive Motor
Pump Motor
Power Steering Motor
-DRIVE UNIT
General
Specifications
Components
Drive Unit Assy
Differential Case Assy
-FRONT AXLE
General
Specifications
Components
Tires-Wheels
Front Axle Shaft-Axle Hub
Front Axle Bracket-Axle Housing
-REAR AXLE
General
Specifications
Components
Tires-Wheels
Rear Axle Assy
Rear Axle Hub-Steering Knuckle
Rear Axle Cylinder
Rear Wheel Alignment
-STEERING
General
Specifications
Components
Steering Wheel-Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection-Adjustment
Power-Steering Pump Assy
-BRAKE
General
Specifications
Components
Front Brake
Brake Air Bleeding
Braking Force Inspection-Adjustment
Brake Master Cylinder
Parking Brake Inspection-Adjustment
Brake Pedal Inspection-Adjustment
-BODY
Components
Seat Stand Assy
Counterweight
Driver’s Seat
Fuse
-MATERIAL HANDLING SYSTEM
Hydraulic System Diagram
Components
Return Filter
Suction Filter (For 3 Ton J35 Ton And 40-7Fb2025)
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
SV-FV-FSV Mast Assy
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder (V, SV) Rear Lift Cylinder (FV, FSV)
Flow Regulator Valve (V, SV, FV, FSV)
Safety Down Valve (V, SV, FV, FSV)
Front Lift Cylinder (FV, FSV)
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Test Method
-OIL CONTROL VALVE
Vehicle W/SAS
General
Specifications
Components
Oil Control Valve Assy
Relief Pressure Adjustment,,
Lift Lock Unlocking Bolt
Control Valve Lever Assy
Vehicle Without SAS
General
Specifications
Components,
Oil Control Valve Assy
Relief Pressure Adjustment
-SAS FUNCTIONS (OPT)
General
Components
Before Starting Repair Work
Renewal Of SAS Caution Label
Functional Parts
Steering Knob Position Correcting Valve
Tire Angle Sensor
Swing Lock Cylinder
Tilt Angle Sensor
Load Sensor
Speed Sensor
Mast Lifting Height Switch
Matching
Cautions On Modifying Vehicles
-APPENDIX
SST List
Connector Drawing (For Vehicle Without SAS)
Connector Drawing (For Vehicle With SAS)
CPU Board Connector Drawing
DC/MD Board Connector Drawing SCPU Board Connector Drawing
DC/SD Board Connector Drawing
Connecting Diagram (For Vehicle Without SAS)
Connecting Diagram (For Vehicle With SAS)
Wiring Diagram (For Vehicle Without SAS)
Wiring Diagram (For Vehicle With SAS)
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