Toyota 7FGCU15 7FGCU18 7FGCSU20 Repair Manual Forklift

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 432; 137
Number: CU042 (july 2000; october 2005)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Forklift
7FGCU15
7FGCU18
7FGCSU20

Contents

-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Hoisting The Vehicle
Attentive Points On SAS
Circuit Tester
Standard Bolt & Nut Tightening Torque
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Periodic Replacement Of Parts And Lubricants
-ENGINE
Engine Sectional Views
Major Specifications
Engine Performance Curves
Engine Assy
Engine Speed Inspection And Adjustment
Air Cleaner
Radiator
Muffler
Battery
V-Belt Tension Inspection Adjustment
Accelerator Pedal
EZ Pedal (Opt)
-TORQUE CONVERTER & TRANSMISSION
General
Hydraulic Circuit Diagram
Specifications
Components
Troubleshooting
Control Valve Assy
Torque Converter Oil Pump
Torque Converter & Transmission Assy
Transmission Assy
Clutch Drum Assy
Direction Switch Assy
Oil Pressure Measurement And Stall Test
-DIFFERENTIAL
General
Specifications
Components
Differential Assy
-FRONT AXLE
General
Specifications
Components
Front Axle Shaft-Axle Hub
Front Axle Bracket-Axle Housing
-REAR AXLE
General
Specifications
Components
Rear Axle Assy
Steering Knuckle
Rear Axle Cylinder
-STEERING
General
Specifications
Components
Steering Wheel-Mast Jacket
Hydrostatic Steering Valve Assy
Relief Pressure Inspection Adjustment
-BRAKE
General
Specifications
Components
Front Brake
Brake Air Bleeding
Braking Force Inspection-Adjustment
Brake Master Cylinder
Parking Brake Inspection-Adjustment
Brake Pedal Inspection-Adjustment
Inching Pedal Inspection-Adjustment
Single Brake (Inching) Pedal Inspection-Adjustment (1-Pedal: Opt)
-BODY
Components
Counterweight
Seat Belt
Combination Meter
Combination Switch
Fuel Sender Gauge
Relay Block
Seat Switch
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit Diagram
Components
Return Filter-Suction Filter
Natural Drop Test
Natural Forward Tilt Test,
Oil Leak Test
-MAST
V Mast Assy
Chain
Fork
FV, FSV, Mast Assy
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Llft Cylinder
Flow Regulator Valve
Safety Down Valve
Front Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications,
Components
Oil Pump Assy
Performance Test
-OIL CONTROL VALVE
General
Specifications
Components
Oil Control Valve Assy
Control Valve Lever Assy
Relief Pressure Adjustment
Lift Lock Release Bolt
-SAS
General
Components
Precautions For Repair
Renewal Of SAS Caution Label
Functional Parts
Re-Setting
Customize
Plug-In Analyzer
Diagnosis
Troubleshooting
Connector Layout
Connector Diagrams
Controller Sequence
-OPS
General
Components
OPS Controller
OPS Plug-In Analyzer
OPS Troubleshooting
-APPENDIX
SST List
Service Standards List
Wiring Diagram

What you get

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