Toyota 8FGF15 To 8FDJF35 Repair Manual Forklift CE056 CE057

Factory Repair Manual For Toyota Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 637; 441
Number: CE056; (july 2007); CE057 (july 2007)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Forklift
8FGF15
8FGF18
8FGF20
8FGF25
8FGF30
8FDF15
8FDF18
8FDF20
8FDF25
8FDF30
8FGKF20
8FDKF20
8FGJF35
8FDJF35

Contents

1. TOYOTA 8FGF15 TO 8FDJF35 REPAIR MANUAL VOL 1 FORKLIFT CE056

-GENERAL
Exterior Views
Vehicle Model
Frame Number
How To Use This Manual
Operational Tips
Hoisting The Vehicle
How To Start The Hour Meter
Circuit Tester
Standard Bolt & Nut Tightening Torque
Bolt Strength Class Identification Method
Precoat Bolts
High Pressure Hose Fitting Tightening Torque
Wire Rope Suspension
Angle List
Safe Load For Each Wire Rope Suspension Angle
Components Weight
Recommended Lubricant Quantity & Types
Lubrication Chart
Periodic Maintenance
Inspection Method
Periodic Replacement Of Parts And Lubricants
-ENGINE
Engine Exterior View
Engine Main Parameters
Engine Performance Curves
Engine Assy
Air Bleeding Of The Fuel System
Engine Inspection-Adjustment
Air Cleaner
Radiator
Muffler & Exhaust Pipe
Battery
Fan Belt Tension Adjustment
Accelerator Pedal
D2 Pedal (Opt)
Travel And Load Handling Control Device(Opt)
DPF-II System (Opt)
Engine Controller Assy
-TORQUE CONVERTER & TRANSMISSION
1 Speed Torque Converter (Std)
2 Stators Torque Converter (Opt)
Direction Switch Assy
Oil Pressure Measurement And Stall Test (1 Speed Torque Converter (Std))
Oil Pressure Measurement And Stall Test (2 Stators Torque Converter (Opt)
-PROPELLER SHAFT
General
Specifications
Components
Propeller Shaft
-DIFFERENTIAL
General
Specifications
Components
Differential Assy
Differential Case Assy
-FRONT AXLE
Dry Brake Model (Std)
Wet Brake Model (Opt)
-Rear Axle
General
Specifications
Components
Tires Wheels
Rear Axle Assy
Rear Axle Hub, Steering Knuckle
Rear Axle Cylinder
-STEERING
General
Specifications
Components
Steering Wheel Mast Jacket
Hydrostatic Steering Valve Assy
-BRAKE
Dry Brake (Std)
Wet Brake (Opt)
Greasing To Parking Brake Pedal Release Pin (Common To Dry Brake And Wet Brake)
-BODY
Components
Engine Hood Assy
Counterweight
Driver’S Seat
Seatbelt
Head Lamps
Combination Meter
Combination Switch
Fuel Sender Gauge
-MATERIAL HANDLING SYSTEM
Hydraulic Circuit Diagram
Components
Return Filter
Suction Filter
Natural Drop Test
Natural Forward Tilt Test
Oil Leak Test
-MAST
Mast Assy
Chain
Fork
Standard For Selecting An Oversize Roller
Lift Cylinder Rod Shim Adjustment (Prevention Of Uneven Lifting)
-CYLINDER
Lift Cylinder, Rear Lift Cylinder
Safety Down Valve
Front Lift Cylinder
Tilt Cylinder
-OIL PUMP
General
Specifications
Components
Oil Pump Assy
Performance Test
-OIL CONTROL VALVE
Oil Control Valve Assy
Components
Oil Control Valve Assy (Mini Lever, Joystick Specification)
Control Valve Lever Assy
Relief Pressure Adjustment
Manual Down Valve
-MINI LEVER JOYSTICK
General
Components
Mini Lever Joystick
-SAS/OPS
General
SAS Function
Ops Functions
Matching
Option Set
Diagnosis Memory Rear Wheel Swing Control Check
SAS/OPS Plug-In Analyzer
-SST LIST SERVICE STANDARDS LIST
SST List
Service Standards List

2. TOYOTA 8FGF15 TO 8FDJF35 REPAIR MANUAL VOL 2 FORKLIFT CE057

-MULTIFUNCTION DISPLAY (OPT)
General
General Functions
Mask Functions
Multifunction Display Assy
-ELECTRICAL SYSTEM TROUBLESHOOTING
Before Troubleshooting
Troubleshooting
WIRING DIAGRAM

What you get

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