Toyota 8HBW30 To 8TB50 Service Manual Pallet Truck 00700-CL398-07 SN36001-

Factory Service Manual For Toyota Pallet Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 258
Number: 00700-CL398-07 (august 2007)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Pallet Truck
8HBW30
8НВЕ40
8НВС40
8НВЕ30
8НВС30
8ТВ50

SN 360001 And Up

Contents

-HOW TO USE THIS MANUAL
Map Of The Manual
Manual Design
Abbreviations & Symbols
Start Page
-SAFETY
Definitions
General Safety
Battery Safety
Jacking Safety
Tie-Down For Transport
Towing
Welding Safety
Static Safety
-SYSTEMS OVERVIEW
Truck Model Identification
Vehicle Specifications
Maximum Speeds
General System Data
Special Tools
Theory of Operation
-PLANNED MAINTENANCE
Maintenance Guidelines
Initial 90 Day/250 Deadman Hours (HD) Maintenance
Every 180 Days or 500 Deadman Hours
Every 360 Days or 2000 Deadman Hours (HD)
Grease Fittings
-TROUBLESHOOTING
How to Use This Section
Electrical Troubleshooting Guidelines
DC Electric Motor Tests
AC Electric Motor Tests
Hydraulic Troubleshooting Guidelines
Definitions
List of Electrical Symbols
Operator Display and Programming
Service Input/Output Displays
Traction Power Amplifier LED Diagnostics
Traction Power Amplifier Flash Codes
Troubleshooting Flowcharts
Caution and Error Codes
Symptom Tables: Lift/Lower System
Symptom Tables: Travel (Forward/Reverse) System
Symptom Tables: Wiring System
Pinout Matrix
-COMPONENT PROCEDURES
List of Component Procedures
Component Locator Photos
Tractor Cover
Battery
Power Cables
Wiring Harness
Fuses
Switches (General)
Key Switch (SW1)
Brake (Deadman) Switch (SW2)
Lift-Limit Switch (SW8)
Grab Rail Switches
Hydraulic Solenoids
Jog Pick Solenoid
Horn
Traction Power Amplifier
AMP Harness/Traction Power Amplifier Connector
Contactors
Control Handle Assembly
Control Handle
Brake
Motors, General
Traction Motor
AC Motor Service
Drive Unit
Drive Wheel
Casters (Torsion)
Casters (Spring-Loaded)
Load Wheels
Pallet Entry Sliders
Fork Height Adjustment
Hydraulic Components
Hydraulic Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Ram
Hydraulic Unit
Lift Motor
Cold Storage Conditioning
-APPENDIX
Lubrication Equivalency Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric
Torque Chart – Thread-Forming Screws
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
INDEX

What you get

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