Toyota FBRE12 FBRE14 FBRE16 Repair Manual Pallet Truck 7575392-040

Factory Repair Manual For Toyota Pallet Truck. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 538
Number: 7575392-040 (october 2016)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota Pallet Truck
FBRE12
FBRE14
FBRE16

Contents

-GENERAL INTRODUCTION
How To Use This Manual
Abbreviations
Warning Symbols
Pictograms
-GENERAL SAFETY RULES
Work Safety
Electrical System
Safe Lifting
Truck Modifications
-OPERATION AND CONNECTION SEQUENCES
Description
-PARAMETERS
General
Parameter Settings
Operator Parameters
Service Parameters
Factory Parameters
-INSTALLATION
Transporting The Truck
Transporting The Mast
Transporting The Truck
Taking Into Operation
Dismantling The Mast
Putting Into Operation.
-MAINTENANCE
Introduction
Safety Precautions For Maintenance Work
Maintenance Instructions
Symbols
CC Rack Detection
Safety Checks
Periodic Maintenance
-TROUBLESHOOTING
Auxiliary Functions
Initial Troubleshooting
Troubleshooting Using Blocking Symbol
Troubleshooting Using Error Codes
Troubleshooting Without Indications
-CHASSIS
Overview
Description
Floor
Support Arm
Battery Compartment Parts
Operator’s Seat
Operator Controls
Interior Fittings
Mirrors
Overhead Guard/Roof
Finger-Foot Guard
-MOTORS
Overview
Description
Electric Pump Motor
Steering Motor
Electric Fan Motor / Fan
Electric Drive Motor
-MECHANICAL DRIVE GEAR UNIT
Overview
Description
Checking The Oil Level
Oil Change
Leakage From The Lower Cover
Replacing The Drive Gear
Replacing The Steering Bearings
-BRAKE SYSTEM/WHEELS
Brake System
Parking Brake
Wheels
Drive Wheel
Support Arm Wheel
-STEERING SYSTEM
Description
Electric Steering Wheel
Steering Unit
Steering Reference Sensor
-ELECTRICAL SYSTEM
Description
OTP
Battery C5110
Signal /Alarm (Sound-Light) C5160
Main Contactor
Instrument Panel
Height Indication
Travel Function Wiring/ Fuse
Drive Motor Cables/Resistor/Fuse
Transistor Panel
Work Function Harnesses / Fuse
Main Processor – MCU
Sending Units And Sensors
Safety Sensor / – Sensors
Height Measurement System
Calibration
-HYDRAULIC SYSTEM
General
Hydraulic Hygiene
Bleeding The Air From The Hydraulic System
Hose Inspection
Hydraulic Couplings
Hydraulic Unit
Hydraulic Pump
Main Valve Unit
Control Valve
Chassis-Mounted Hydraulic Hoses
Mast Hydraulic Conduits
Main Lift Cylinder
Free Lift Cylinder
Reach/Telescopic Cylinder
Dismantling The Cylinder
Tilting Cylinder
Sideshift Cylinder
Dismantling The Cylinder
-MAST
Description
Installing A Mast In A Newly Delivered Truck
Main Mast
Main Lifting Chain System
Fork Carriage
Main Mast Suspension
Forks
-WIRING DIAGRAM
Component List
Component Location
Connections
General Wiring Diagram
Detailed Diagrams
-HYDRAULICS SCHEMATICS
Component List
Component Location
Valve Unit
Hydraulics Schematics
-TOOLS
AMP Connectors
MQS Contacts
CPC Contacts
Other Tools
-SERVICE DATA AND GREASE SPECIFICATIONS
General Tightening Torques
Oil And Grease Specification
-TECHNICAL DATA
Mast Type And Weight (Kg’)
IP Classes On Components And Units
Battery Sizes
Truck Dimensions

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