Valtra M120 M130 M150 T120 T130 T140 T160 T170 T180 T190 Service Manual Tractors

$19.95

Factory Service Manual For Valtra M120 M130 M150 T120-T190 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Photo 8 - Valtra M120 M130 M150 T120 T130 T140 T160 T170 T180 T190 Service Manual Tractors
Valtra M120 M130 M150 T120 T130 T140 T160 T170 T180 T190 Service Manual Tractors $19.95
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Factory Service Manual For Valtra M120 M130 M150 T120-T190 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 754
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Valtra M120, M130, M150, T120, T130, T140, T160, T170, T180, T190

Contents

-GENERAL
Layout
Construction
Maintenance
General Technical Specifications
-ENGINE
–ENGINE
—General
Technical Specifications
Technical Data
Tightening Torques
Cylinder Block
Flywheel Housing
Cylinder Head
Valve Mechanism
Crank Mechanism
Timing Gears
Lubrication System
Cooling System
Inlet And Exhaust System
—Cylinder Block
Measuring Cylinder Liner Wear
Removing Cylinder Liner
Checking Cylinder Block
Changing Camshaft Bushings
Fitting Plug At Camshaft Rear End
Oversize Bushings For Camshaft
Fitting Plug At Camshaft Rear End
Fitting Cylinder Liner
—Flywheel Housing
Fitting Flywheel Housing
Changing Crankshaft Rear Oil Seal
—Cylinder Head And Valve Mechanism
Remocing Cylinder Head
Removing Valves
Checking Cylinder Head
Changing Valve Guides
Machining Valve Seat
Changing Valve Seat Rings
Grinding Valves
Fitting Valves
Fitting Cylinder Head
Reconditioning Valve Mechanism
Changing Camshaft / Camshaft Gear
Adjusting Valves
—Crankshaft Engine
Removing Crankshaft
Checking Crankshaft
Changing Crankshaft Gears
Fitting Crankshaft
Checking Element Of The Rubber Damber
Viscose Type Vibration Damber
Changing Crankshaft Pulley / Vibration Damper
Removing Pistons Together With Connecting Rods
Changing Connecting Rod Bearings
Changing Connectiing Rod
Changing Piston Rings
Checking Pistons
Fitiing Piston Together With Connecting Rod
Changing Starter Ring Gear On Flywheel
Fitting Flywheel
—Counterbalance
Removing And Disassembling Counterbalance Unit
Reconditioning Counterbalance Unit
Fitting Counterbalance Unit
Changing Crankshaft Gear Rim
—Timing Gear Assembly
Removing Timing Gear Casing
Reconditioning Idler Gear
Fitting Timing Gear Casing
Idler Gear With Bevelled Ball Bearings
Power Take-Off
—Lubrication System
Oil Pressure Regulating Valve
Removing And Dismantling Lubricating Oil Pump
Assembling And Fitting Lubricating Oil Pump
Piston Cooling Nozzles
Fitting Oil Sump Gasket
Lubricating Oil Cooler
Lubricating Oil Quality Requirements
—Inlet And Exhaust System
Checking Air Cleaner
Checking Inlet And Exhaust Pipes
Checking Turbocharger
Fitting Turbocharger
—Safety Instructions
–FUEL SYSTEM
—General
Technical Specifications
Fuel System Description
Bosch Vp30—Rotary Pumps And Delivery Pipes
Stanadyne Injectors
Work Instructions:
—Fuel Feed Pump And Fuel Filters
Bleeding The Fuel System
Measuring Fuel Feed Pressure
Bleeding The Fuel System (C90-C110)
Measuring Fuel Feed Pressure (C90-C120)
—Fuel Injection Pump And Injectors
Removing Fuel Injection Pump
Fitting Fuel Injection Pump
Removing Injectors
Inspecting Injectors
Reconditioning Injectors
Fitting Injector In Engine
Fitting Delivery Pipes
-COOLING SYSTEM
—General
Technical Specifications
Quality Requirements Of Coolant
Thermostat
—Cooling System
Reconditioning Coolant Pump
Coolant Pumps With Heavy Duty Bearings
–ENGINE CONTROL SYSTEM
—General
Engine Control System, Eem 2
Description
Sensors Of Engine Control System
Work Instructions
—Changing Of Control Unit
-ELECTRICAL SYSTEM
–AUTOCONTROL
—Electrical System
General
Safety Precautions For The Electrical System
Fuses And Relays
Headlight Adjustment
Sensors
Adjustments And Measurements Of The Sensors
Connectors Of The Tc1 Control Unit
Components Of The Tc1 Control Unit
Lcd Display
Diagnostics Of The Lcd Display
Menu Diagram Of The Service Modes
Fault Memory Mode Fi
Test Mode Fii
Test Mode Fii Of The Proportional Output (Po 1—Po 6)
Test Mode Fii Of The Speed Sensor Signals (Fi 1—Fi 6)
Test Mode Fii (Voltages) Of The Temperature And Position Sensor Signals (Ai 1—Ai 6)
Test Mode Fii Of The Tc1 Control Unit Outputs (Do 1—Do 6)
Test Mode Fii Of The Switches (Di 1—Di 24)
Test Mode Fii Of The Tc1 Control Unit Software Version (1)
Test Mode Fii Of The Tc1 Control Unit Supply Voltage (10)
Test Mode Fii Of The Temperature Sensor Signals (11—12)
Test Mode Fii (Per Cents) Of The Pedal Position Sensor Signals (13—15)
Test Mode Fii Of The Speed Sensor Signals (16)
Test Mode Fii Of The Counters (100—111)
Setting Mode Fiii
Setting Mode Fiii Of Outdoor And Driving Speed Unit (100, 110)
Manual Calibration Mode Fiii Of Pto (72, 73)
Manual Calibration Mode Fiii Of Dps Gear (60—65)
Setting Mode Fiii For The Engagement (54—57) Speed Of The F/R—Shuttle
Manual Calibration Mode Fiii Of F/R Shuttle (50—53)
Setting Mode Fiii Of The Pto Ratio Parameters (30, 31)
Setting Mode Fiii Of The Tyre Size Parameter (20)
Setting Mode Fiii Of The 4Wd Automatics (10)
Calibration Mode Fiii Of The Clutch And Gaspedal (C 20—C 50)
Automatic Calibration Mode Fiii Of Pto, Shuttle And Dps Clutches (C 60—C120)
–Wiring Diagram:
Equipment List Of The Wiring Diagram
The Electrical Equipments Of The Cab
The Electrical Equipments Of The Engine And Frame
Wiring Diagram
–AUTOCONTROL
—General
Ac Electrical System Versions
Safety Precautions For The Electrical System
Fuses And Relays Of The Cab
Fuses And Relays Of The Engine Compartment
Headlight Adjustment
Standard Trailer Socket
—Connectors Of The Tc1 Control Unit
Components Of The Tc1 Control Unit
Measuring Sensors Of The Tc1 Control Unit
Adjustments And Measurements Of The Tc1 Unit Sensors 1/5
Adjustments And Measurements Of The Tc1 Unit Sensors 2/5
Adjustments And Measurements Of The Tc1 Unit Sensors 3/5
Adjustments And Measurements Of The Tc1 Unit Sensors 4/5
Measurements Of The Tc1 Unit Proportional Valves 5/5
—Connectors Of The Tc2 Control Unit
Components Of The Tc2 Control Unit
Measuring Sensors Of The Tc2 Control Unit
Adjustments And Measurements Of The Tc2 Unit Sensors 1/4
Adjustments And Measurements Of The Tc2 Unit Sensors 2/4
Adjustments And Measurements Of The Tc2 Unit Sensors 3/4
Measurements Of The Tc2 Unit Proportional Valves 4/4
Sigma And Other Power Ranges Of The Tc2 Unit
Calibration Of The Sigma
—Connector Of The Ec Control Unit
Components Of The Ec Control Unit
Measuring Sensors Of The Ec Control Unit
Adjustments And Measurements Of The Ec Unit Sensors 1/4
Adjustments And Measurements Of The Ec Unit Sensors 2/4
Adjustments And Measurements Of The Ec Unit Sensors 3/4
Measurements Of The Injection Pump For Pcu Control Unit 4/4
—Connectors Of The Icl Instrument
Components Of The Icl Instrument
Sensors Of The Icl Instrument
Adjustments And Measurements Of The Icl Instrument Sensors
Lcd Display
Diagnostics Of The Lcd Display
Activation Of The Service Modes
Fault Memory Mode Fi
Fault Code And Levels
Test Mode Fii
Setting Mode Fiii
Test Mode Menu 1/2
Test Mode And Setting Menu 2/2
—Test Points Of The Tc1 Control Unit:
Test Of The Tc1 Control Unit Proportional Outputs Po 1Po 6
Test Of The Tc1 Control Unit Speed Sensor Signals Fi 1 — Fi 6
Test Of The Tc1 Control Unit Temperature And Position Sensor Signals Ai 1 — Ai 6
Test Of The Tc1 Control Unit Outputs Do 1 — Do 6
Test Of The Tc1 Control Unit Switches Di 1 — Di 24
Test Of The Tc1 Control Unit Software Version 1
Test Of The Tc1 Control Unit Supply Voltage 10
Test Of The Tc1 Control Unit Temperature Sensor Signals 11 — 12
Test Of The Tc1 Control Unit Pedal Position Sensor Signals 13 — 15
Test Of The Tc1 Control Unit Speed Sensor Signals 16
Test Of The Tc1 Control Unit Counters 100 — 111
–SERVICE CODES
—Autocontrol System:
Fault Code And Levels
Fault And Calibration Interruption Codes Of The Autocontrol System
—Power Lift System:
Acds Power Lift Fault Codes
Acb Power Lift Faul Codes
—POWER LIFT ELECTRICAL SYSTEM
—General
Contents
Autocontrol – Hydraulic Lift, Electrical System
Sensors
Acb / Acds Power Lift
—Services And Fault Codes
Function Of Diagnostic Light And Fault Codes (Acb / Acds)
Fault Codes Of Acds Power Lift
Fault Codes Of Acb Power Lift
Drive Balance Control (Dbc)
Slip Control (Option On Acb)
Checking Switch Panel Of Acds
Checking Switch Panel Of Acb
Changing Switch Panel, Acb / Acds
Checking Switch Panel Indicator Lights
Checking Control Valve And Its Solenoid Valves
Adjusting Position Sensor, Acb / Acds
Wiring Diagram, Acds
Acds: List Of Components
Wiring Diagram, Acb
Acb: List Of Components
Acds Power Lift Function Diagram
Acb Power Lift Function Diagram
Checking Function Of Acb / Acds Power Lifts
—WORKING HYDRAULICS, ELECTRICAL SYSTEM
Contents
Working Hydarulics
Joystick, Structure
Function Principle Of Working Hydraulics Control
Valve Control System
Joystick, Flow Adjustment
Control Voltages
—SERVICE SOFTWARE
Contents
Programming And Settings Procedure
T120 – T190 Software Update Instruction
Sending New Software To A Tractor
Can-Id Installation
Checking Software And Parameter File Versions
-POWER TRANSMISSION
–CLUTCH, TURBINE CLUTCH, HISHIFT
—General
Technical Data
Special Tools
Clutch, Description
Fluid Coupling (Hi-Trol)
Hishift
—Repair Instructions Of The Clutch
Changing Torsional Damper:
Splitting Tractor At Clutch
Assembling Tractor At Clutch
Hydraulic Coupling (Hi—Trol)
Checking Function Of Hydraulic Coupling
Stall-Test
Technical Data
Tightening Torques
Clutch-Flywheel
Pump Shaft Drive Flange-Flywheel
Release Bearing Tube Guide Sleeve-Fuel Tank
Engine-Fuel Tank
Flange Joint, Propeller Shaft
–GEARBOX
—General
Technical Data
Special Tools
Gearbox, Description
Power Routes In Gearbox
Gearbox Shafts
Synchronization
Differential
Gear Levers
Selector Levers And Side Cover
Selector Forks And Selector Fork Rails
Servo Hydraulics And Lubrication
Lubricating System
—Repair Instructions Of The Selector Forks
Selector Forks
Changing Selector Forks
—Repair Instructions Of The Gearbox
Reconditioning Gearbox
Disassembling Gearbox
Removing Shafts
Assemling Gearbox
Fitting Differential
Fitting Gearbox
—Repair Instructions Of The Differential
Recondioning Differential
—QUICK-SHIFT GEAR, REVERSE SHUTTLE AND 4WD CLUTCH
—General
Quick-Shift Gear, Reverse Shuttle And 4Wd Clutch
Technical Data
Special Tools
Quick-Shift Gear
Function Of The Dps
Forward-Reverse Shuttle Unit
4Wd Clutch
Valve Block
Valve Block Function
Valve Block For Power Shift And Shuttle Unit
Working Order
—Repair Instructions Of The Quick–Shift Gear (Dps) And Reverse Shuttle
Quick-Shift Gear, Transmission 650 And 700 (Code 441)
Reconditioning Multi-Disc Clutches For Reduction Ratio And Overdrive
Ps-Transmission 650 And 700
Shuttle
Fitting Shuttle
Recontditioning Clutch For Forward Driving
Recondioning Reverse Drive Clutch
—Repair Instructions Of The 4Wd Clutch
Reconditioning 4Wd Clutch (Code 442)
Changing 4Wd Output Shaft Seal On Tractors Which Have Quick-Shift Gear
–FINAL DRIVES
Final Drives
Special Tools
Final Drives, Description
Final Drives 650
Final Drives 700
—Repair Instructions Of The Final Drives
Reconditioning Final Drives
–POWER TAKE-OFF
—Technical Data
Markings On The Pto Units
Special Tools
Power Take-Off, Description
Heavy Duty Pto
Pto Cluch And Brake
Pto Clutch And Brake (Heavy Duty Pto)
Proportional Ground Speed Pto
Engagement Of The Pto
—Repair Instructions Of The Rear Pto
Reconditioning Pto
Removing Pto Clutch
Recondioning Pto Clutch
Changing Cassette Seal Of Pto Shaft
—Repair Instructions Of The Front Pto
Front Pto
Technical Data, Front Pto T-T
Tightening Torques
Front Pto On T-T Tractors
Description
Repair Instructions:
Oil Pump In The Front Pto
Wiring Diagram Of Front Pto
-BRAKE SYSTEM
–General
Technical Data
Brake System, Description
Pressure Air Brakes (Optional)
Recondioning Brakes:
–Repair Instructions Of The Service Brakes
Changing Brake Discs
Adjusting Brakes
Bleeding Brake System
Changing Brake Housing
Adjusting Master Cylinder Pushrod Clearance
Adjusting Brakes On Tractors Which Have Reverse Drive Controls (Twintrac)
Pressure Air Brakes
–Repair Instructions Of The Parking Brake
Adjusting Parking Brake
–Parking Brake
-STEERING SYSTEM AND FRONT AXLE
–General (Code 610)
Technical Data
Special Tools
Steering System, Description
Steering Valve
Priority Valve
Steering Cylinder
Fault Tracing
Reverse Drive Controls (Twin Trac)
Steering Wheel Column
–Recondioning Steering System
Steering Valve (Code 611):
Measuring Of Steering System
Measuring Shock Valve Opening Pressure
Steering Circuit Leakage Check
Removing Steering Valve
Cleaning Shock Valves And Pressure-Limiting Valve
Changing Seals In Steering Valve
Fitting Steering Valve
Priority Valve
Disassembling Priority Valve
Assembling Priority Valve
Steering Cylinder
Changing Steering Cylinder Seals
Removing Steering Cylinder
Changing Oil Seals
Fitting Steering Cylinder
Adjusting Toe-In
Adjusting Steering Lock
–POWERED FRONT AXLE
Technical Data
Tightening Torque
Setting Values
Sealing Compounds And Locking Fluids Used:
Special Tools
Powered Front Axle, Description
Differential Lock
—Axle Housing And Central Pivot Bearing Brackets (621)
Removing Front Axle
Changing Central Pivot Bearing Brackets Sleeves
Fitting Front Axle
–Drive Shafts (622)
Reconditioning Drive Shafts
Changing Outer Oil Seal And Ball Bearing
Changing Inner Bearing Bushing And Oil Seal
–Hub Reduction Gear (623)
Repairing Planetary Gear
Changing Planetary Pinion Roller Bearings
Changing Wheel Bearing And Hub Oil Seal
Changing Steering Knuckle Bearings
–Differential (624)
Reconditioning Differential
Changing Pinion Shaft Seal
Changing Differential Friction Disc
Changing Crown Wheel/Pinion Shaft
Removing Differential
Removing Pinion Shaft
Fitting Pinion Shaft Adjusting Position
Adjusting Differential Bearing Preload And Pinion/Crown Wheel Tooth Backlash
Fitting Front Axle
Differential Lock
Changing Differential Lock Piston Seals
Changing The Disc Pack
Changing Differential Gears/Crown Wheel
Changing Differential Bearings
-FRAME AND WHEEL
–FRAME
–WHEELS
-HYDRAULIC SYSTEM
–HYDRAULICS
–General
Contents
Technical Data Of Hydraulic System
High Pressure Circuit:
High Pressure Hydraulics Diagram
Low Pressure Hydraulics
Powershift And Shuttle Control Valve Block
Lubrication Oil Supply For Powershift And Shuttle Unit
Valve Block For Powershift And Shuttle Unit
Double Pressure Pump
–Repair Instructions Of The Hydraulics
Measuring Pressures:
Measuring And Adjustment Of The High Pressure Circuit:
Measuring And Adjustment Of The Low Pressure Circuit (Clutch And Lubricating Pressures)
Measuring Free Circulation Pressure
Service Of The Pump
Removing The Pump
Fitting The Pump
Pump And Pipes, Fault Tracing
General
Fault Tracing By Inspecting Oil
Fault Tracing Without Removing The Pump
Internal Inspection Of Pump
Maintenance
–VALVES FOR AUXILIARY HYDRAULICS & FRONT LOADER
Technical Data Of Hydraulic System
Hydraulic Valves In The Working Hydraulics
Function
Function Principle Of The Indepent Proportional Valve
Front Loader Valve Block
—Repair Instructions Of The Auxiliary Hydrauli
Valves For Auxiliary Hydraulics
Valve Blocks 1-4 Service
Function Principle Of The Control Unit And Structure
–POWER LIFT
—General:
Power Lift Hydraulics, Description
Power Lift Control Valve Bosch Ehr-23 Ls
Power Lift Control Valve In Neutral Position
Power Lift Control Valve In Lifting Position
Power Lift Control Valve In Lowering Position
Lifting Cylinder
—Repair Instructions Of The Front And Rear Power Lift:
Power Lift Control Valve
Checking Shock Valve Opening Pressure
Removing/Refitting Power Lift Control Valve
Problem Tracing Of The Power Lift Control Valve
Power Lift Control Valve Service
Lifting Cylinders
Changing Lifting Cylinder Seals
3-Point Linkage And Trailer Hitch
Adjusting The Lenght Of The Lifting Links Of The Linkage
Checking Locking Of Pick-Up Hitch

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