Factory Service Manual For Yanmar 3TNV 4TNV Series 3TNV82A To 3TNV88 4TNV84T To 4TNV106T Engine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 287
Number: M9961-02E050, M9961-03E070
Searchable: Yes
Wiring Diagrams: Yes
Models
Yanmar 3TNV Series, 4TNV Series, 3TNV82A, 3TNV84T, 4TNV84T, 3TNV88, 4TNV88, 4TNV94L, 4TNV98T, 4TNV106T
Contents
SERVICE MANUAL INDUSTRIAL DIESEL ENGINE 3TNV4TNV series(Direct Injection System)
SERVICE MANUAL FUEL INJECTION EQUIPMENT MODEL YPD-MP2/YPD-MP4 SERIES
1.SERVICE MANUAL INDUSTRIAL DIESEL ENGINE 3TNV4TNV series(Direct Injection System)
-GENERAL
Engine Nomenclature
Specifications
Fuel Oil, Lubricating Oil And Cooling Water
Engine External Views
Structural Description
Exhaust Gas Emission Regulation
-INSPECTION AND ADJUSTMENT
Periodic Maintenance Schedule
Periodic Inspection And Maintenance Procedure
Adjusting The No-Load Maximum Or Minimum Speed
Sensor Inspection
Water Leak Check In Cooling Water System
Radiator Cap Inspection
Thermostat Inspection
Adjusting Operation
Long Storage
-TROUBLESHOOTING
Preparation Before Troubleshooting
Quick Reference Table For Troubleshooting
Troubleshooting By Measuring Compression Pressure
-DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGI
Cylinder Head: Disassembly, Inspection And Reassembly
Gear Train And Camshaft
Cylinder Block
-LUBRICATION SYSTEM
Lubrication System Diagram
Trochoid Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
Parts Inspection And Measurement
Lube Oil Filter
-COOLING SYSTEM
Cooling Water System
Cooling Water Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
-FUEL INJECTION PUMP / GOVERNOR
Introduction
Fuel Injection Pump
-TURBOCHARGER: DISASSEMBLY, INSPECTION AND REASSEMBLY
Structure And Functions
Service Standards And Tightening Torque
Periodic Inspection Procedure
Disassembly Procedure
Washing And Inspection Procedure
Reassembly Procedure
Handling After Disassembly And Reassembly
Troubleshooting
-STARTING MOTROR
For 4TNV94L/ 98
For 4TNV106 (T)
For 3Tnv82A To 3/4Tnv88
-ALTERNATOR
The 40A Alternator For 3Tnv84 And Other Models
-ELECTRIC WIRING
Electric Wiring Diagram
Precaution On Electric Wiring
-TIGHTENING TORQUE FOR BOLTS AND NUTS
Tightening Torques For Main Bolts And Nuts
Tightening Torques For Standard Bolts And Nuts
-SERVICE STANDARDS
Engine Tuning
Engine Body
Lubricating Oil System (Trochoid Pump)
2.SERVICE MANUAL FUEL INJECTION EQUIPMENT MODEL YPD-MP2/YPD-MP4 SERIES
-FOR SAFE SERVICING
Warning Symbols
Safety Precautions
-GENERAL INFORMATION
Outline Of Mp Pump
Specifications
Outline Of Fuel Injection Pump
Construction Of Mp-Pump
Function of Component
Timer Mechanism
C.S.D.(Cold Start Device)
-DISASSEMBLY ,REASSEMBLY AND INSPECTION
Disassembly
Disassembling the Governor
Reassembly
Re-Assembling The Governor
Combining Governor And Pump Bodies
-ADJUSTMENT OF FUEL INJECTION PUMP AND GOVERNOR
Preparations
Bottom Clearance Adjustment(Fuel Injection Timing)
Adjustment of Governor
-FUEL INJECTION NOZZLE
Functioning Of Fuel Injection Nozzle
Type1 Construction Of Fuel Injection Nozzle
Fuel Injection Nozzle Disassembly
Fuel Injection Nozzle Inspection
Fuel Injection Nozzle Reassembly
Adjusting Fuel Injection Nozzle
-TROUBLESHOOTING
Troubleshooting Of Fuel Injection Pump
Major Faults And Troubleshooting
-TIGHTENING TORQUES FOR MAIN BOLTS AND NUTS
Pump Part
Mechanical Governor Part
-TOOLS
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