Factory Service Manual For Yanmar 4TNE94 4TNE98 4TNE106 Engine. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 174
Bookmarks: Yes
Model
Yanmar 4TNE94, 4TNE98, 4TNE106
Contents
-GENERAL
ENGINE NOMENCLATURE
SPECIFICATIONS
FUEL OIL, LUBRICATING OIL
AND COOLING WATER
ENGINE EXTERNAL VIEWS
STRUCTURAL DESCRIPTION
–HOW TO READ THIS MANUAL
Range of Operation Explanation
How to Read The Explanations
Definition of Terms
Abbreviations
PRECAUTIONS FOR SERVICE WORK TIGHTENING TORQUES FOR
STANDARD BOLTS AND NUTS
-TROUBLESHOOTING
QUICK REFERENCE TABLE FOR TROUBLESHOOTING
–TROUBLESHOOTING BY MEASURING COMPRESSION PRESSURE
Compression Pressure Measurement Method
Standard Compression Pressure
Engine Speed And Compression Pressure
Measured Value And Troubleshooting
-INSPECTION AND ADJUSTMENT
Oil Inspection
Cooling Water Inspection
Inspecting Water Leak From Cooling Water System And Radiator
Fan Belt Tension Inspection And
Adjustment
Adjusting The Valve Clearance
Inspecting The Fuel Injection Valve
Injection Pressure And Spray Pattern
Fuel Injection Timing Inspection And Adjustment
Adjusting The No-Load Maximum
(Or Minimum) Revolutions
Sensor Inspection
Battery Inspection
Adjusting Operation
Long Storage
Periodic Maintenance Schedule
-ENGINE BODY
INTRODUCTION
–CYLINDER HEAD
Components
Disassembly Procedure
Reassembly Procedure
Servicing Points
Parts Inspection And Measurement
Valve Seat Correction
Valve Guide Replacement
Valve Stem Seal Replacement
–GEAR TRAIN AND CAMSHAFT
Components
Disassembly Procedure
Reassembly Procedure
Servicing Points
Parts Inspection And Measurement
Oil Seal Replacement
Camshaft Bushing Replacement
–CYLINDER BLOCK
Components
Disassembly Procedure
Reassembly Procedure
Servicing Points
Parts Inspection And Measurement
Cylinder Bore Correction
Piston Pin Bushing Replacement
Oil Seal Replacement
-LUBRICATION SYSTEM
Lubrication System Diagram
Trochoid Pump Components
Disassembly
Servicing Points
Parts Inspection And Measurement
-COOLING SYSTEM
-FUEL INJECTION SYSTEM /GOVERNOR
INTRODUCTION
–FUEL INJECTION PUMP
Fuel System Diagram
Components
Disassembly Procedure:
Assembly Procedure
Servicing Points
Parts Inspection And Measurement
FUEL INJECTION VALVE
–FUEL FEED PUMP
Components
Disassembly Procedure
Parts Inspection And Measurement
–GOVERNOR
Components
Disassembly Procedure
Parts Inspection And Measurement
SPECIAL SERVICE TOOLS FOR DISASSEMBLY/ASSEMBLY
-TURBOCHARGER(FOR 4TNE106T)
–STRUCTURE AND FUNCTIONS
Structural and functional outline
Structure
Components
–SERVICE STANDARDS
Service Standards
Tightening Torque
–PERIODIC INSPECTION PROCEDURE
Periodic Inspection Intervals
Inspection Procedure
Waste Gate Valve Adjustment Procedure
–DISASSEMBLY PROCEDURE
Preparation For Disassembly
Inspection Before Disassembly
Disassembly
–WASHING AND INSPECTION PROCEDURE
Washing
Inspection procedure
–REASSEMBLY PROCEDURE
Preparation For Reassembly
Reassembly
HANDLING AFTER DISASSEMBLY AND REASSEMBLY
TROUBLESHOOTING
-STARTING MOTOR
–For4TNE94/98
Specifications
Components
Troubleshooting
Names Of Parts And Disassembly Procedure
—Inspection And Maintenance
Armature
Field Coil
Brush
Brush Holder
Magnetic switch
Pinion Clutch
Service Standards
Assembly
Characteristic Test
–
–For 4TNE106(T)
Specifications
Configuration Drawing
Troubleshooting
Component Names and Disassembly Procedure
Disassembly Procedure
-ALTERNATOR
–For4TNE94/98
Specifications
Sectional View
Troubleshooting
Parts Names And Disassembly Procedure
—Inspection And Overhaul
Diode
Rotor
Stator
Brush
Check Of 1C Regulator
Assembly
Service Standards
Performance Test
–For 4TNE106(T)
Specifications
Exploded View
Troubleshooting
Disassembly Procedure
Inspection and Maintenance
Reassembly Procedure
Performance Test
-SPECIAL SERVICE TOOLS
Special Tools
Measuring Instruments
-SERVICE STANDARDS
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