Factory Instructions For Repair For Bomag Sanitary Landfill Compactor. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 458
Number: 00819144 (november 1992)
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Sanitary Landfill Compactor
BC601RB
BC601RS
Contents
-GENERAL
Safety Instructions
General Notes On Repair
Technical Data
Tightening Torques
Connecting Points
Special Tools
-ENGINE
Checking the Diesel Engine Speed
Checking the Preheating System
Removing and Installing the Engine
Preparing the Engine for Operation
Changing the Coupling
Removing and Installing the Distributor Gear
Repair Survey Distributor Gear
Repairing the Distributor Gear
-TRAVEL SYSTEM
Pressure Tests In The Travel System
Checking High Pressure Relief Valves And The Pressure Cut-Of
Charge Pump High Pressure Test
Travel Pump High Pressure Test
Checking The Charge Pressure
Checking The Setting Of The Da-Control Valve
Checking The Control Chamber Pressure
Checking The Swashing Angle Setting In The Travel Motors
Trouble Shooting Chart (Poclain And L&S Version)
Removing And Installing The Travel Pump
Overall View For Sealing And Chang The Travel Pumps I And I
General Notes For Repair
Changing The Seallock Nut 1
Sealing The Drive Shaft 2 For Travel Pumps I And Ii
Sealing, Changing Way Valve And Pressure Cut-Off Valve
Sealing The Hydraulic Control For Travel Pumps I And Ii
Sealing Changing The Da-Control Valve 5 On Travel Pump I
Sealing Changing The High Pressure Relief Valve 6
Sealing Cleaning The Charge Pressure Relief Valve 7
Sealing The Housing Cover 8
Sealing The Cover (9) On Travel Pump Ii
Sealing The Timing Screw 10
Sealing The Bearing Cage Guiding 11 (Fig 1)
Cleaning The Nozzles 12 (Fig 1)
Sealing The Pump Flange 13 (Fig 1)
Repair Survey For Travel Pumps I And Ii
General Notes For Repair
Repairing The Travel Pumps I And Ii
Removing And Installing The Travel Motor (Poclain)
Repair Survey For Travel Motor (Poclain)
General Notes For Repair
Repairing The Travel Motor
Repairing The Brake In The Travel Motor
Removing And Installing The Travel Motor With Final Drive
Repair Survey Travel Motor
Repair Survey
General Notes For Repairs
Sealing The Drive Shaft
Sealing The End Plate
Repairing The Brake In The Final Drive
Repairing The Final Drive
Removing And Installing The Charge Pump
Sealing The Charge Pump
Changing The Thermostat Valve
Filling The Hydraulic System And Taking It Into Operation
Causing A Vacuum In The Hydraulic Oil Tank
-WHEELS
Welding the Shoe Segments
Changing the Wheel Tips
-STERING/DOZER BLADE HYDRAULICS
Checking the Setting of the Steering Dozer Blade Pump
Checking the Pump High Pressure
Checking the Dozer Blade Precontrol Pressure
Checking the Load Signal to the Steering/Dozer Blade Pump
Checking The Steering Hydraulics And The Steering Pressure
Trouble Shooting Charts
Removing And Installing The Steering Dozer Blade Pump
Repair Survey Steering Dozer Blade Pump
Repair Survey
General Notes For Repairs
Sealing The Drive Shaft
Sealing, Changing The Control Valve
Sealing The Connecting Plate
Repairing The Pump Drive
Removing And Installing The Control Valve Block
Repair Survey Control Valve
General Notes For Repairs
Sealing The Control Valve
Removing And Installing The Steering Cylinder
Repairing The Steering Cylinder
Removing And Installing The Dozer Blade Cylinder
Repairing The Dozer Blade Cylinder
Changing The Precontrol Valve
Dismounting And Installing The Dozer Blade
Removing And Installing Cross-Type Roller Bearing For Articulated Center Joint
Repairing The Oscillating Articulated Center Joint
Removing And Installing The Steering Valve
Repair Survey Steering Valve
General Notes For Repairs
Repairing The Steering Valve
-ELECTRIC SYSTEM
Overall View Of Installation Box
Description Of The Most Important Circuits
Relay Board
Testing The Relay Board
Testing Chart For Relay Board
Relay Board For Brake Control
Testing The Relay Board For The Brake Control
Testing Chart For Brake Control Relay Board
Monitoring Module (A15)
Testing The Monitoring Board (A15)
Testing Chart For Monitoring Board (A15)
Control And Regulation Of Heating System
Trouble Shooting Heating System
Testing Chart For Heating System Control Unit
Lubrication System Control
Exemplary Trouble Shooting
-ELECTRICAL SYSTEM FROM MACHINE NO AND UP
General View Of The Installation Box
Description Of The Most Important Electric Circuits
Time-Invariant, Clutch For Air Conditioning System (A21)
Control Of The Central Lubrication System
Monitoring Board (A15)
Testing The Monitoring Board (A15)
Testing Chart For Monitoring Board (A15)
Circuit Board For Travel And Preheating Control (A22)
Trouble Shooting By Using The Circuit Board A22
-CIRCUIT DIAGRAMS
Hydraulic Diagram (L&S Final Drives)
Hydraulic Diagram (Poclain Motors)
Wiring Diagram Up To Machine-No
Wiring Diagram Since Machine-No
-OPTIONAL EQUIPMENT (AIR CONDITIONING SYSTEM)
Physical Basics
The Refrigerant Circuit
Description Of Components
Technical Data
Safety Instructions For The Air Conditioning System,
Notes For Repairs
Special Tools For The Air Conditioning System
Service Unit, Overall View
Service Unit, Functional Schematic
Service Unit, Notes On Operation
Air Conditioning Unit, Visual Inspection
Checking The Air Conditioning System
Servicing The Air Conditioning System
Checking For Leaks
Checking The Oil Level In The Refrigerant Compressor
Removing And Installing The Refrigerant Compressor
Repairing The Magnetic Clutch
Removing And Installing The Compressor Shaft Seal
Removing And Installing The Liquid Container Drier
Servicing The Service Unit
Checking The Electric System
Trouble Shooting
What you get
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