Factory Service Manual For Bomag Tandem Vibratory Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: ENG
Pages: 758
Number: 00891533
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bomag Tandem Vibratory Roller
BW154AP AM
S/N 101 870 60 ….>

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Chart
-CONNECTION OVERVIEW
Connection Overview
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Activate Service Mode
Driving Against The Closed Brake
Turn The Steering Against An End Stop.
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Check The Setting Of The High Pressure Relief Valves In The Travel Circuit
Pressure Tests In The Vibration Circuit
Check The Setting Of The High Pressure Relief Valves In The Vibration Circuit
Checking / Adjusting The Vibrator Shaft Speeds
Checking The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Travel System
Flashing The Travel Circuit
Bleeding The Travel Circuit
Flushing Schematic For Vibration Drive On Ap-Am Machines
Flushing The Vibration Circuit
Bleeding The Vibration Circuit
-FUNDAMENTAL ELECTRICS
Understanding Wiring Diagrams
Terminal Designations In Wiring Diagram
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Wiring Diagram
Battery Ground And Analog Ground
Current And Voltage
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Batteries
Generator
Electric Starter
Telemecanique Switch
Inductive Proximity Switches
Angle Sensors
Plug Connectors
Magnetic Coil Plug
Deutsch Plug, Series Dt And DTM
Plugs And Terminals In Spring Clamping Technology
Electronic Control Units
-DIAGNOSTICS IN ELECTRICAL SYSTEMS
Diagnostics Concept
Checking The Voltage Supply For The Control Unit
-SPECIAL TOOLS, ELECTRICS
Special Tools, Electrics
-ELECTRONIC CONTROLS
Machine
Asphalt Manager
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Checking The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Servicing The Air Conditioning (Summer Operation)
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For Rl34A
-REPLACING THE CAB WINDOW PANES
Assembly Of Window Panes
Special Tools
Auxiliary Materials
Removing And Installing The Window Pane
-DRUM
Assembly Of Window Panes
Special Tools
Auxiliary Materials
Removing And Installing The Window Pane
Special Tools, Drum (BW 154 AP/A-AMP)
Repair Overview Ap-Am Drum
Removing The Ap-Am Drum
Disassembling The Ap-Am Drum
Assembling The Ap-Am Drum
Removing The Ap-Am Drum
Repair Overview Ap-Drum
Removing The Ap Drum
Dismantling The Ap Drum
Ad/Ap Disassembling, Assembling The Exciter Unit
Assembling The Ap Drum
Installing The Ap Drum
Replacing The Potentiometer On The Slewing Motor
-PIVOT STEERING
Repair Overview Oscillating/Pivot Steering
Disassembling The Oscillating/Pivot Steering
Assembling The Oscillating/Pivot Steering
Repair Overview Pivot Steering
Disassembling The Pivot Steering
Assembling The Pivot Steering
-VIBRATION VALVE Y54/Y55
Vibration Control Valve, Repair Overview
-SUPPLIERS DOCUMENTATION
Travel And Vibration Pump
Vibration Motor
Travel Motor
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram