Factory Service Training For Bomag Rubber Tire Roller. The Bomag Service Training Manual Describes The Disassembly, Dismantling, Assembly, Installation And Repair Of Components And Assemblies. Manual Addresses The Professionally Qualified Personnel Or The After Sales Service Of Bomag, And Should Be Of Help And Assistance In Correct And Efficient Repair And Maintenance Work.

Format: PDF
Language: English
Pages: 470
Number: 00891822 (february 2012)
Bookmarks: Yes
Searchable: Yes
Wiring Diagram: Yes
Hydraulic Diagram: Yes

Model

Bomag Rubber Tire Roller
BW27RH

S/N 101 538 11 ….
S/N 101 538 31 ….
S/N 861 538 22 ….

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-PNEUMATIC TIRES ROLLERS
Rubber Tire Roller
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-E-PLAN WIRING DIAGRAMS
Understanding Wiring Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Wiring Diagram
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Level Sensor In Diesel Tank (R03)
Differential Pressure Switches Hydraulic Oil Filter, B21And B22
Brake Oil Temperature Switch, B148
Brake Pressure Switches, B12 And B102
Float Switch In Water Tank, B33
Batteries
Battery Service, Checking The Main Battery Switch
Main Battery Switch
Overview Of Electric Components
Fuse, Cabin
Fuses
Main Battery Fuse
Modules
-ELECTRONIC MODULES
Module Description A04
Electric Module A72, Old Design
Electric Module A108
-MODULE DESCRIPTION A100
Steering Column Locking Module, A100
-SPEEDOMETER MODULE
Speedometer Module
-ENGINE ELECTRICS
EMR3 System Components
Pin Assignment Of Engine Control EDC16 / EMR3
Rotary Speed Sensor For Camshaft
Rotary Speed Sensor For Crankshaft
Rail Pressure Sensor
Fuel Pressure Sensor
Fuel Control Unit
Injector
Oil Pressure Sensor
Sensor For Charge Air Temperature And Charge Air Pressure
EMR Coolant Temperature Sensor
Sensor, Water In Fuel
Glow Plugs
Fuel Pre-Heating
Air Filter Vacuum Switch
Charge Control Light, Operating Hour Meter
System Faults Indicated By Flashing Code
Flashing Code
Diagnose With Serdia
Emr3 List Of Fault Codes
Diagnose With Can-Bus
Diagnostics Interface
Generator
Replacing The Voltage Regulator
Electric Starter
-HYDRAULICS
Hydraulic Circuit
Travel Pumps, A4VG105 DA
Troubleshooting Axial Piston Pumps
External Gear Pumps
Travel Motor, A6VM 107HA2R1
Trouble Shooting, Variable Displacement Axial Piston Motor
Steering Valve, OSPF
Travel Circuit
Steering Circuit
Cooling And Cross-Flushing Of The Brake Housing
Check The Hydraulic Oil Level
Replace Hydraulic Oil And Breather Filter
Replace Hydraulic Oil Filter
-BRAKE
Brake System
Stopping The Machine, Operating The Parking Brake
Driving The Machine / Braking The Machine
Multi-Disc Brake, Function Test
Towing In Case Of An Engine Failure
-PNEUMATICS
Pneumatic System
Operating The Tire Inflation System
Draining The Air Pressure Vessel
Changing The Air Drier For The Brake System
Checking The Supply Lines For The Compressor
-ENGINE
Description Of Engine
Lubrication Oil Circuit TCD 2012 / 2013
Coolant Circuit TCD 2012/2013
Fuel System TCD 2012/2013
Deutz Common Rail (DCR) Injection System For TCD 2012 / 2013
Exhaust Gas Recirculation
Adjusting The Valve Clearance
Adjusting The Control Piston Play
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridges
Replace The Fuel Filter Cartridge
Check, Clean The Water Separator
Change The Fuel Pre-Filter Cartridge
Check The Coolant Level
Checking The Anti-Freeze Concentration
Replacing The Coolant
Checking / Replacing The Ribbed V-Belt
Air Filter Maintenance
Replacing The Crank Case Ventilation Valve
Check The Engine Mounts
Electronic Injector Test EMR
General Trouble Shooting Chart TCD 2012 / 2013
Special Tools, Deutz Engine (TCD 2012 2V)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Replacing The Refrigerant Compressor V-Belt
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For R134A
-FRONT AXLE
Repair Overview For Front Axle
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Pneumatic Diagram
Wiring Diagram