Factory Service Manual For Bomag Tandem Vibratory And Combination Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 420
Number: 00891737 (december 2013)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Tandem Vibratory Roller And Combination Roller
BW80AD-5
BW90AD-5
BW100ADM-5
BW90SC-5
BW100SC-5
BW100ACM-5
BW100SCC-5
S/N 101 462 00 …. >
S/N 101 462 01 …. >
S/N 101 462 03 …. >
S/N 101 462 05 …. >
S/N 101 462 07 …. >
S/N 101 462 04 …. >
S/N 101 462 06 …. >
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-THE SERIES 5
The Series 5
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-OVERALL VIEW OF MACHINE
Overview
-ELECTRICS
Battery Service
Starting With Jump Wires
Main Battery Switch
Generator Repair
Repair Of Starter
Instrument Cluster (A15). Overview
Seat Contact Switch
Switching The Vibration On
Switching On The Pressure Sprinkler System
Level Sensor In Diesel Tank (R03)
Water In Fuel Filter, Sensor B124 (Optional)
Charge Control Lamp And Operating Hour Meter
Engine Oil Pressure Monitoring
Coolant Temperature Monitoring
Glow Plugs. R81
Engine Solenoid. Y13
Inductive Proximity Switch, B63
Angle Sensor On Travel Control Lever. B39
Central Electrics
Fuses
Control Elements
Machine Related Electrics
-ENGINE
Fuel Supply
Kubota Diesel Engine
Checking The Engine Oil Level
Changing Engine Oil And Oil Filter
Checking The Coolant Level
Changing The Coolant
Check Radiator Hoses And Hose Clamps
Cleaning Radiator And Hydraulic Oil Cooler
Checking, Tensioning, Replacing The V-Belt
Checking, Cleaning The Air Filter, Replacing If Necessary
Check The Air Intake Lines
Checking, Cleaning The Water Separator
Change The Fuel Filter
Checking Fuel Lines And Clamps
Changing Fuel Lines
Checking The Engine Oil Pressure
Checking The Thermostat In Disassembled State
Check The Injection Valves
Checking The Start Of Commencement
Checking The Fuel Injection Pump
Checking The Compression
Checking, Adjusting The Valve Clearance
Engine Problems
-HYDRAULICS
Hydraulic Circuit
Travel Pump, A10VG18 HW
Drum Drive Motor MK04
Wheel Motor MSE02
External Gear Motors
External Gear Pumps
Pump Assembly
Travel Circuit
Towing
Vibration Circuit
Steering Circuit
Checking The Hydraulic Oil Level
Changing The Hydraulic Oil
Checking The Hydraulic Oil Filter Element
Change The Hydraulic Oil Filter
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Checking The Rotation Speeds
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Pressure Test In The Vibration Circuit
Checking The Leakage Rate Of The Vibration Motor
-TROUBLE SHOOTING
Perform Trouble Shooting
Trouble Shooting Chart, Diesel Engine
Troubleshooting Axial Piston Pumps
Fault Detection Via Instrument Cluster, A15
The Machine Does Not Drive
Insufficient Travel Power
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic For Travel System. AD/SC-Machine
Travel System, Flushing AD/SC-Machine
Flushing Schematic For Travel System, AC-Machine
Travel System, Flushing AC-Machine
Bleeding The Travel Circuit
-DRUM
Repair Overview For Drums
Removing And Installing The AD-Drum
Dismantling The AD-Drum
Assembling The AD-Drum
-OSCILLATING ARTICULATED JOINT
Repair Overview Oscillating Articulated Joint
Removing And Installing The Oscillating Articulated Joint
Repairing The Oscillating Articulated Joint
-SUPPLIERS DOCUMENTATION
Drum Drive
Wheel Drive
Steering Valve
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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